Why Chalco Aluminum 6060 electrical aluminum busbar
Chalco 6060 EC grade aluminum busbar conforms to IEC 60105, ISO 209-1,2, DIN EN 755-2, DIN EN 573-3 standards, has excellent conductivity, lightweight and high strength, good corrosion resistance, and reliable connection performance.
Chalco Aluminum supplies 1050, 1060, 1070, 1100, 1350, 6060, 6082, 6101 etc. conductive aluminum busbar product. The products have been widely exported to Hitachi, ABB, Siemens, Legrand, Toshiba etc. companies, and enjoy good reputation from them.
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Specification of Chalco Aluminum 6060 electrical aluminum busbar
| Temper | T4, T5, T6 |
| Requirements for surface quality | Smooth surface without defects such as burrs and spots; The surface is clean, dust-free, oil-free, and free of other impurities; The oxide layer is uniform, dense, and has good corrosion resistance; |
| Surface treatment | Anodizing, electroplating, spraying, etc. Usually aluminum plating includes: silver, tin plating, nickel |
| Insulation treatment | Insulation coating: powder coating, epoxy resin coating or insulation paint coating, etc. Insulating sleeve: polyvinyl chloride (PVC), heat shrink tubing, or silicone rubber, etc. |
| Product packaging | When delivering according to length, it should be packaged in bundles and boxes, and when delivering according to quality, it should be packaged in discs, circles, or bundles. Coiled aluminum busbars are a distinct supply form for production routes requiring coil feed. |
| Test | Conductivity test, temperature rise test, bending test, etc. |
| Standard | IEC 60105, ISO 209-1,2, DIN EN 755-2, DIN EN 573-3 |
Dimensions and tolerance
| Length | Maximum 6m [Click for size table] | ||
| Width | 10mm - 200mm | ||
| Width tolerance [mm] | b≤35.50 | ±0.40 | |
|
35.50 |
±0.80 | ||
| 6>100.00 | ±1.20 | ||
| Thickness | 0.15mm - 40mm | ||
| Thickness tolerance [mm] | a≤6.30 | ±0.15 | |
|
6.30 |
±0.20 | ||
| a>12.50 | ±0.30 | ||
| Minimum Bend Radius [mm] | 1x thickness (up to 12mm) 2x thickness (>12mm) | ||
Note: In the above table,
a=thickness, i.e. narrow edge size;
b=width refers to the size of the wide edge.
Properties of Chalco Aluminum 6060 electrical aluminum busbar
Chalco 6060 aluminum busbar has outstanding performance advantages in terms of conductivity and current carrying capacity. According to different busbar sizes, Chalco conductive aluminum bus bars can handle currents up to 4000A.
For specific requirements, please clickto contact our customer service personnel. The following table is a reference table for the performance parameters of Chalco 6060 conductive aluminum busbar.
Instant QuoteMechanical properties
| Temper | Wall thickness | Yield Stress Rp0.2 [MPa] | Tensile strength Rm [MPa] | Elongation A[%] | Elongation A50mm[%] | Hardness |
| T4 | e≤20 | 60 | 120 | 16 | 14 | 45 |
| T5 | e≤5 | 120 | 160 | 8 | 6 | 55 |
|
5 |
100 | 140 | 8 | 6 | 50 | |
| T6 | e≤3 | 150 | 190 | 8 | 6 | 65 |
|
3 |
140 | 170 | 8 | 6 | 60 | |
| T66 | e≤3 | 160 | 215 | 8 | 6 | 70 |
|
3 |
150 | 195 | 8 | 6 | 65 |
Physical properties
| Density[kg/m] | 2700 |
| Melting range(°C) | 585-650 |
| Electrical conductivity [MS/m] | 28-34 |
| Thermal Conductivity [W/m.K] | 200-220 |
| Co-efficient of thermal expansion 10-6/K | 23.4 |
| Modulus of elasticity [GPa] | ~70 |
Chemical composition of Chalco Aluminum 6060 conductive aluminum busbar
| Element | Composition |
| Si | 0.30-0.6% |
| Fe | 0.10-0.30% |
| Cu | Max. 0.10% |
| Mn | Max. 0.10% |
| Mg | 0.35-0.6% |
| Cr | Max. 0.05% |
| Zn | Max. 0.15% |
| Ti | Max. 0.10% |
| Others each | Max. 0.05% |
| Others total | Max. 0.15% |
| Al | Remainder |
Advantage of Chalco Aluminum 6060 electrical aluminum busbar
Chalco can provide complete design, including CNC aluminum machining, forming, and brazing. Cutting, stamping, bending, drilling and other processing can be completed according to the specific requirements of customers for current capacity and bending degree.
Chalco can provide surface coating and insulation processing for conductive aluminum busbars according to customer requirements to improve product corrosion resistance, aesthetics, and avoid short circuits and other issues. For projects requiring integrated insulation rather than a separately treated bare busbar, insulated aluminum busbars provide a distinct product configuration.
Excellent conductivity: the 6060 electrical grade conductive aluminum busbar has good conductivity and can effectively transmit current. Aluminum is a good conductive material, with a conductivity of approximately 61% that of copper. For conductor selection, copper-clad aluminum conductors provide a separate material option whose contact interfaces, weight and cost should also be evaluated.
Lightweight and high-strength: 6060 electrical grade conductive aluminum busbar offers a lower-weight alternative to copper busbars. Conductor selection should consider cross-section, conductivity, mechanical requirements and installation conditions; the copper, aluminum and CCA busbar comparison provides further material-selection context.
Good corrosion resistance: aluminum has good oxidation and corrosion resistance, and can work stably for a long time under various environmental conditions. This makes the 6060 electrical grade conductive aluminum busbar suitable for indoor and outdoor electrical equipment and systems.
Excellent processing performance: the 6060 electrical grade conductive aluminum busbar is easy to process and install, and can be customized through cutting, stamping, bending and other processes to meet different wiring needs.
Application of Chalco Aluminum 6060 electrical aluminum busbar
- Power transmission and distribution systems such as substations and distribution cabinets, including project-specific power busbar solutions and busbar connector assemblies;
- Transmission and distribution of electrical energy in new energy equipment such as solar energy and wind power generation;
- Power transmission and control system for transportation equipment such as rail transit, electric vehicles, and ships; for vehicle high-voltage connections, battery busbar solutions address additional electrical and assembly requirements;
- Electrical connection and power transmission of industrial mechanical equipment such as welding machines and metallurgical equipment. Where vibration or thermal movement needs accommodation, flexible busbar connections can be considered separately from rigid 6060 sections.
Related Products
1060 Electrical Aluminum Busbar
6101 T6 T61 T64 Electrical Aluminum Busbar
Large Plate-Cut Aluminum Busbar
1350/1370 Electrical Aluminum Busbar
6061 Electrical Aluminum Busbar
6063 Electrical Aluminum Busbar
6082 Electrical Aluminum Busbar
Tin-Plated Aluminum Busbar
More electrical aluminum products in Chalco
- Conductive aluminum busbar
- EC Grade aluminum wire rod
- Electrical aluminum tubular bus pipe
- Aluminum plate strip foil for capacitor
- Aluminum wire for electrical application
Common sizes of Chalco aluminum electrical aluminum busbar
| Square angle aluminum bar | ||||||||||
| 2mm | 2*30 | 2*40 | 2*67 | 2*70 | 2.5* 25 | |||||
| 3mm | 3*10 | 3*15 | 3*20 | 3*25 | 3*30 | 3*40 | 3*50 | 3*60 | 3*67 | 3*75 |
| 3*110 | ||||||||||
| 4mm | 4*10 | 4*15 | 4*20 | 4*25 | 4*30 | 4*40 | 4*45 | 4*50 | 4*60 | 4.6*60 |
| 4.8*9.8 | ||||||||||
| 5mm | 5*15 | 5*20 | 5*25 | 5*30 | 5*35 | 5*40 | 5*50 | 5*60 | 5*80 | 5*100 |
| 6mm | 6*20 | 6*25 | 6*30 | 6*40 | 6*50 | 6*54 | 6*55 | 6*60 | 6*65 | 6*70 |
| 6*75 | 6*80 | 6*100 | 6*120 | 6*150 | 6*160 | |||||
| 6.3mm | 6.3*50 | 6.3*63 | 6.3*63.5 | 6.3*80 | 6.35*50.8 | 6.35*76.2 | ||||
| 7mm | 7.6*80 | 7*150 | 7*4*20*4 | |||||||
| 8mm | 8*11 | 8*30 | 8*40 | 8*50 | 8*51 | 8*60 | 8*63 | 8*63.5 | 8*65 | 8*70 |
| 8*80 | 8*90 | 8*100 | 8*120 | 8*125 | 8.8*28.6 | |||||
| 9mm | 9*170 | 9*125 | 9. 2*64 | |||||||
| 10mm | 10*20 | 10*25 | 10*30 | 10*40 | 10*45 | 10*50 | 10*60 | 10*63 | 10*65 | 10*70 |
| 10*80 | 10*90 | 10*100 | 10*110 | 10*114 | 10*120 | 10*125 | 10*140 | 10*150 | 10*160 | |
| 12mm | 12*30 | 12*40 | 12*45 | 12*50 | 12*60 | 12*70 | 12*76 | 12*80 | 12*100 | 12*120 |
| 12*125 | 12*130 | 12*140 | 12*150 | 12*160 | ||||||
| 12.5mm | 12.5*90 | 12.5*100 | 12.5*125 | 12.5*127 | 12.7*101.6 | 12.7*160 | ||||
| 13mm | 13*125 | 13*130 | 13*160 | |||||||
| 14mm | 14*100 | 14*120 | 14.5*80 | |||||||
| 15mm | 15*30 | 15*35 | 15*50 | 15*60 | 15*80 | 15*100 | 15*120 | 15*125 | 15*150 | |
| 16mm | 16*30 | 16*90 | 16*100 | 16*110 | 16*125 | 16*130 | 16*140 | 16*150 | 16*160 | |
| 20mm | 20*76 | 20*100 | 20*120 | 20*130 | ||||||
| Square bar | 19*19 | 30*45 | 15*15 | |||||||
| Round bar | Φ6 | Φ8 | Φ10 | Φ11 | Φ12 | Φ14 | Φ15 | Φ15.6 | Φ16 | Φ18 |
| Φ20 | Φ21 | Φ22 | Φ23 | Φ25 | Φ27 | Φ28 | Φ30 | Φ32 | Φ35 | |
| Φ38 | Φ40 | Φ45 | Φ50 | Φ55 | Φ60 | |||||
| Round angle aluminum bar | |||||||||
| 2mm | R2*20 | R2.5* 50 | |||||||
| 3mm | R3*30 | R3*40 | R3*50 | R3*60 | R3*80 | R3*100 | R3*120 | R3*160 | |
| 4mm | R4*25 | R4*30 | R4*35 | R4*40 | R4*50 | R4*60 | R4.1*44.1 | R4.7*151 | |
| 5mm | R5*30 | R5*35 | R5*40 | R5*45 | R5*50 | R5*60 | R5*70 | R5*75 | R5*80 |
| R5*90 | R5*100 | R5*120 | |||||||
| 6mm | R6*40 | R6*50 | R6*60 | R6*70 | R6*80 | R6*100 | R6*120 | R6*140 | R6*160 |
| R6.3*63 | R6.35*76.5 | ||||||||
| 7mm | R7*70 | ||||||||
| 8mm | R8*40 | R8*50 | R8*60 | R8*80 | R8*100 | RS*120 | |||
| 10mm | R10*20 | R10*40 | R10*50 | R10*60 | R10*75 | R10*80 | R10*100 | R10*120 | R10*125 |
| R10*150 | R10*160 | R10*170 | R10.4*25 | ||||||
| 12mm | R12*80 | R12*100 | R12*110 | R12*120 | R12*125 | R12*150 | R12*160 | ||
| 12.5mm | R12.5*80 | R12.5*125 | R12.7*90 | R12.7*127 | |||||
| 13mm | R13*120 | R13*125 | |||||||
| 14mm | R14*100 | R14*120 | R14*150 | ||||||
| 15mm | R15*100 | R15*120 | R15*130 | R15*150 | |||||
| 16mm | R16*150 | R16*160 | |||||||
| 19mm | R19.05*101.6 | R19.05*127 | |||||||
| 20mm | R20*80 | R20*120 | R20*130 | ||||||
| Special-shaped hypotenuse | *4*50 | *5*50 | *5*60 | *6*40 | *6*50 | *6*60 | *6*80 | *8*60 | *8*80 |
| *8*100 | *8*120 | *10*40 | *10*80 | *10*100 | *10*120 | *12*80 | *12*100 | *12*120 | |
| *15*120 | *20*130 | *28*60 | |||||||
