Specification of Chalco Aluminum 6061 aluminum flat busbar
| Temper | T4 T6, T651 T6511 |
| Equivalent name | A96061, EN AW-6061, AlMgSiCu, HE20, AA6061, 3.3211 |
| Specification | ASTM B317, ASTM B236, IEC 60105, ISO 209-1, 2, DIN EN 755-2, DIN EN 755-5:2008-06, ASTM B221, AMS-QQ-A-200/8 |
| Test | Conductivity test, temperature rise test, bending test, etc. |
| Requirements for surface quality | Smooth surface without defects such as burrs and spots; The surface is clean, dust-free, oil-free, and free of other impurities; The oxide layer is uniform, dense, and has good corrosion resistance; |
| Surface treatment | Anodizing, tin plating, electroplating, spraying, etc. Usually aluminum plating includes: silver, tin, nickel |
| Edge processing | Right angle, rounded corner, R rounded corner |
| 6061 aluminum flat bar stock size |
Thickness: 0.08"-9.8"(2-250mm) Width: 0.2"-11.8"(5-300mm) For the detailed stock and hot selling size list, you can click the [size reference table to check] |
Chalco hot selling aluminum 6061 flat busbar products
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6061 extruded aluminum flat busbar
Offers high strength, good corrosion resistance, and excellent machinability. The extrusion process allows for precise dimensions and consistent quality.
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6061 aluminum flat bar by plate sawing
More convenient processing method, flexible size without mold restrictions. The sawing process ensures accurate dimensions suitable for various applications.
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6061 EC grade aluminum busbar
Known for its high electrical conductivity, good corrosion resistance, and excellent thermal conductivity.
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6061 round corner aluminum busbar
enhance their reliability and durability in various applications by reducing stress concentration and improving safety
Properties of Chalco aluminum 6061 flat busbar
| Alloy-temper | 6061-T6 | 6061-T651 | 6061-T6511 |
| Tensile Strength | 270-310 MPa | 270-320 MPa | 270-290 MPa |
| Shear Strength | 210MPa | 210 MPa | 170MPa |
| Elastic Modulus | 69GPa | 69GPa | 69GPa |
| Brinell Hardness | 93 | 93 | - |
| Elongation at Break | 10% | 11% | 9% |
| Thermal conductivity (20°C) | 3.9 | ||
| Electrical conductivity (20°C) | 42-43 | ||
| Electrical resistivity (dc) (20°C) | 19.39 18.94 | ||
| Temperature coefficient of electrical resistance (20°C) | 0.00284 0.00277 | ||
Advantage of Chalco Aluminum 6061 aluminum flat busbar
Chalco can provide complete design, including machining, forming, and brazing. Cutting, stamping, bending, drilling and other processing can be completed according to the specific requirements of customers.Quick Quote
- High Strength: After heat treatment, 6061 aluminum alloy exhibits high strength, capable of withstanding mechanical stress and loads.
- Lightweight: Aluminum alloy is relatively lightweight compared to many other metals, giving 6061 conductive aluminum busbars an advantage in applications requiring lightweight designs.
- Good Corrosion Resistance: 6061 aluminum alloy has good corrosion resistance, able to resist corrosion from most chemical media and environmental conditions.
- Good Machinability: 6061 aluminum alloy is easy to machine and shape, meeting various requirements for complex shapes and sizes, thereby expanding its application range.
- Excellent Conductivity: 6061 aluminum alloy possesses excellent conductivity, making it an effective conductor of electric current. Chalco can provide surface coating and insulation processing for conductive aluminum busbars according to customer requirements to improve product corrosion resistance, aesthetics, and avoid short circuits and other issues.
Application industries of Chalco Aluminum 6061 flat bar & electrical aluminum busbar
6061 aluminum flat bar for Construction and Building: Used for structural supports, door and window frames, stair handrails, decorative panels, etc.
6061 aluminum flat bar for Aerospace: Employed in aircraft structural components, spacecraft parts, aircraft fittings, etc.
6061 aluminum flat bar for Transportation and Automotive Manufacturing: Utilized in automotive body structures, truck components, train carriage structures, etc.
6061 aluminum flat bar for Machining: Employed in the manufacture of machinery parts, tools, jigs, etc.
6061 aluminum flat bar for Sports and Leisure Equipment: Applied in manufacturing bicycle frames, skateboard decks, outdoor gear, etc.
6061 aluminum flat bar for Marine Engineering: Utilized in ship components, marine platform structures, marine equipment, etc.
6061 aluminum flat bar for Decorative Arts: Used in sculptures, ornaments, artworks, etc.
6061 aluminum busbar for Electronics and Electrical Engineering: Used for electrical fittings, conductive connectors, conduction lines, etc.
- Power transmission and distribution system: connecting wires, circuit breakers, switches, and other power equipment in power transformers, substations, and distribution equipment.
- Electronic equipment: can be used to connect electronic components, capacitors, resistors, integrated circuits, etc.
- New energy system: can be used for power output and connection systems of solar panels and wind turbines.
- Power electronic equipment: in power electronic equipment, such as inverters, frequency converters, and motor controllers.
More aluminum flat busbar products in Chalco
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6101 EC aluminum busbar T6, T61, T63, T64, T65Containing magnesium and silicon, has high mechanical strength. Better anti creep than 1350.
Thermal stability Easy processing -
CCA bus or bimetallic conductive bus, it is the third generation of "new energy-saving conductor materials".
Conductivity Scalability Reliability -
6060 aluminum busbar T4, T5, T6It can effectively transmit and distribute electricity, reducing energy loss and line power loss.
Lightweight Processability -
6082 aluminum flat bar T3, T4, T5, T6It has high strength and hardness, while maintaining good conductivity.
Machinability High strength and rigidity -
6063 aluminum flat bar T4, T5, T6, T52, T66
In high-power applications, it can help effectively dissipate heat, and reduce the risk of equipment overheating.
Strong plasticity Excellent heat dissipation -
1350 aluminum busbar H14, H16, H19The minimum weight percentage is 99.5%, which is the material used for battery busbars.
Conductivity Thermal conductivity
Sizes and tolerance of Chalco aluminum electrical aluminum busbar
Dimensions and tolerance of 6061 aluminum flat bar
| Dimensions and tolerance | |||
| Length | Maximum 6m | ||
| Width | 10mm - 200mm | ||
| Width tolerance [mm] | b≤35.50 | ±0.40 | |
| 35.50<b≤100.00 | ±0.80 | ||
| 6>100.00 | ±1.20 | ||
| Thickness | 0.15mm - 40mm | ||
| Thickness tolerance [mm] | a≤6.30 | ±0.15 | |
| 6.30<a≤12.50 | ±0.20 | ||
| a>12.50 | ±0.30 | ||
| Minimum Bend Radius [mm] | 1x thickness (up to 12mm) 2x thickness (>12mm) | ||
Note: In the above table,
a=thickness, i.e. narrow edge size;
b=width refers to the size of the wide edge.
Size table of Square angle aluminum bar
| Square angle aluminum bar | ||||||||||
| 2mm | 2*30 | 2*40 | 2*67 | 2*70 | 2.5* 25 | |||||
| 3mm | 3*10 | 3*15 | 3*20 | 3*25 | 3*30 | 3*40 | 3*50 | 3*60 | 3*67 | 3*75 |
| 3*110 | ||||||||||
| 4mm | 4*10 | 4*15 | 4*20 | 4*25 | 4*30 | 4*40 | 4*45 | 4*50 | 4*60 | 4.6*60 |
| 4.8*9.8 | ||||||||||
| 5mm | 5*15 | 5*20 | 5*25 | 5*30 | 5*35 | 5*40 | 5*50 | 5*60 | 5*80 | 5*100 |
| 6mm | 6*20 | 6*25 | 6*30 | 6*40 | 6*50 | 6*54 | 6*55 | 6*60 | 6*65 | 6*70 |
| 6*75 | 6*80 | 6*100 | 6*120 | 6*150 | 6*160 | |||||
| 6.3mm | 6.3*50 | 6.3*63 | 6.3*63.5 | 6.3*80 | 6.35*50.8 | 6.35*76.2 | ||||
| 7mm | 7.6*80 | 7*150 | 7*4*20*4 | |||||||
| 8mm | 8*11 | 8*30 | 8*40 | 8*50 | 8*51 | 8*60 | 8*63 | 8*63.5 | 8*65 | 8*70 |
| 8*80 | 8*90 | 8*100 | 8*120 | 8*125 | 8.8*28.6 | |||||
| 9mm | 9*170 | 9*125 | 9. 2*64 | |||||||
| 10mm | 10*20 | 10*25 | 10*30 | 10*40 | 10*45 | 10*50 | 10*60 | 10*63 | 10*65 | 10*70 |
| 10*80 | 10*90 | 10*100 | 10*110 | 10*114 | 10*120 | 10*125 | 10*140 | 10*150 | 10*160 | |
| 12mm | 12*30 | 12*40 | 12*45 | 12*50 | 12*60 | 12*70 | 12*76 | 12*80 | 12*100 | 12*120 |
| 12*125 | 12*130 | 12*140 | 12*150 | 12*160 | ||||||
| 12.5mm | 12.5*90 | 12.5*100 | 12.5*125 | 12.5*127 | 12.7*101.6 | 12.7*160 | ||||
| 13mm | 13*125 | 13*130 | 13*160 | |||||||
| 14mm | 14*100 | 14*120 | 14.5*80 | |||||||
| 15mm | 15*30 | 15*35 | 15*50 | 15*60 | 15*80 | 15*100 | 15*120 | 15*125 | 15*150 | |
| 16mm | 16*30 | 16*90 | 16*100 | 16*110 | 16*125 | 16*130 | 16*140 | 16*150 | 16*160 | |
| 20mm | 20*76 | 20*100 | 20*120 | 20*130 | ||||||
| Square bar | 19*19 | 30*45 | 15*15 | |||||||
| Round bar | Φ6 | Φ8 | Φ10 | Φ11 | Φ12 | Φ14 | Φ15 | Φ15.6 | Φ16 | Φ18 |
| Φ20 | Φ21 | Φ22 | Φ23 | Φ25 | Φ27 | Φ28 | Φ30 | Φ32 | Φ35 | |
| Φ38 | Φ40 | Φ45 | Φ50 | Φ55 | Φ60 | |||||
Size reference table of Round angle aluminum bar
| Round angle aluminum bar | |||||||||
| 2mm | R2*20 | R2.5* 50 | |||||||
| 3mm | R3*30 | R3*40 | R3*50 | R3*60 | R3*80 | R3*100 | R3*120 | R3*160 | |
| 4mm | R4*25 | R4*30 | R4*35 | R4*40 | R4*50 | R4*60 | R4.1*44.1 | R4.7*151 | |
| 5mm | R5*30 | R5*35 | R5*40 | R5*45 | R5*50 | R5*60 | R5*70 | R5*75 | R5*80 |
| R5*90 | R5*100 | R5*120 | |||||||
| 6mm | R6*40 | R6*50 | R6*60 | R6*70 | R6*80 | R6*100 | R6*120 | R6*140 | R6*160 |
| R6.3*63 | R6.35*76.5 | ||||||||
| 7mm | R7*70 | ||||||||
| 8mm | R8*40 | R8*50 | R8*60 | R8*80 | R8*100 | RS*120 | |||
| 10mm | R10*20 | R10*40 | R10*50 | R10*60 | R10*75 | R10*80 | R10*100 | R10*120 | R10*125 |
| R10*150 | R10*160 | R10*170 | R10.4*25 | ||||||
| 12mm | R12*80 | R12*100 | R12*110 | R12*120 | R12*125 | R12*150 | R12*160 | ||
| 12.5mm | R12.5*80 | R12.5*125 | R12.7*90 | R12.7*127 | |||||
| 13mm | R13*120 | R13*125 | |||||||
| 14mm | R14*100 | R14*120 | R14*150 | ||||||
| 15mm | R15*100 | R15*120 | R15*130 | R15*150 | |||||
| 16mm | R16*150 | R16*160 | |||||||
| 19mm | R19.05*101.6 | R19.05*127 | |||||||
| 20mm | R20*80 | R20*120 | R20*130 | ||||||
| Special-shaped hypotenuse | *4*50 | *5*50 | *5*60 | *6*40 | *6*50 | *6*60 | *6*80 | *8*60 | *8*80 |
| *8*100 | *8*120 | *10*40 | *10*80 | *10*100 | *10*120 | *12*80 | *12*100 | *12*120 | |
| *15*120 | *20*130 | *28*60 | |||||||