6061 Aluminum Square Bar
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6061 Aluminum Square Bar

6061 Aluminum Square Bar is a heat-treatable solid extruded aluminum bar known for its excellent corrosion resistance, ease of machining, and remarkable mechanical properties. It finds extensive applications in structural supports, shipbuilding, aircraft components, and can be surface treated, milled, or custom cut as required.

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Click below to view detailed specifications and properties of 6061 Aluminum Square Bar ↓

Chalco maintains a substantial in-stock inventory of 6061 Aluminum Square Bar for immediate availability and fast delivery. Our ASTM B221 compliant products are ready to meet your project's demands promptly.

[Click to download 6061 Aluminum Square Bar stock.pdf]

Hot selling size table of 6061 Aluminum Square Bar

6061-T6 Aluminum Square Bar

Standards: ASTM B221, AMS-QQ-A-200/8, EN755

6061-T6 aluminum square bar is produced by solution heat treatment followed by artificial aging. It offers excellent general strength, corrosion resistance, and good weldability, though it may retain some internal residual stress.

Typical Applications: Ideal for general structural components, truck frames, marine parts, furniture, and various mechanical parts where ultimate dimensional stability after machining isn't critical.

Details Weight(lbs/ft)
1/4" 6061 T6 Aluminum Square Bar - Extrusion0.074
3/8" 6061 T6 Aluminum Square Bar - Extrusion0.170
1/2" 6061 T6 Aluminum Square Bar - Extrusion0.294
5/8" 6061 T6 Aluminum Square Bar - Extrusion0.459
3/4" 6061 T6 Aluminum Square Bar - Extrusion0.662
7/8" 6061 T6 Aluminum Square Bar - Extrusion0.901
1" 6061 T6 Aluminum Square Bar - Extrusion1.176
1-1/4" 6061 T6 Aluminum Square Bar - Extrusion1.838
1-1/2" 6061 T6 Aluminum Square Bar - Extrusion2.646
1-5/8" 6061 T6 Aluminum Square Bar - Extrusion3.600
1-3/4" 6061 T6 Aluminum Square Bar - Extrusion3.600
2" 6061 T6 Aluminum Square Bar - Extrusion4.704
2-1/4" 6061 T6 Aluminum Square Bar - Extrusion5.954
2-1/2" 6061 T6 Aluminum Square Bar - Extrusion7.350
2-3/4" 6061 T6 Aluminum Square Bar - Extrusion8.900
3" 6061 T6 Aluminum Square Bar - Extrusion10.580
3-1/4" 6061 T6 Aluminum Square Bar - Extrusion12.495
3-1/2" 6061 T6 Aluminum Square Bar - Extrusion14.775
4" 6061 T6 Aluminum Square Bar - Extrusion18.816
4-1/2" 6061 T6 Aluminum Square Bar - Extrusion23.810
5" 6061 T6 Aluminum Square Bar - Extrusion29.400
6" 6061 T6 Aluminum Square Bar - Extrusion42.340

Can't find your exact size? Check our Aluminum Extrusion Die List for more comprehensive custom options!

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6061-T6511 Aluminum Square Bar

Standards: ASTM B221, AMS-QQ-A-200/8, EN755

6061-T6511 aluminum square bar undergoes the same heat treatment as T6, plus additional stretching for stress relief and straightening. This significantly reduces internal residual stress, ensuring minimal distortion and high dimensional stability during subsequent precision machining.

Typical Applications: Best suited for parts requiring extensive precision machining and strict dimensional accuracy post-processing, such as aerospace structural components, precise molds, complex fixtures, and high-precision machinery parts.

Details Weight(lbs/ft)
0.25" 6061 T6511 Aluminum Square Bar0.073
0.3125" 6061 T6511 Aluminum Square Bar0.113
0.375" 6061 T6511 Aluminum Square Bar0.165
0.5" 6061 T6511 Aluminum Square Bar0.293
0.625" 6061 T6511 Aluminum Square Bar0.455
0.75" 6061 T6511 Aluminum Square Bar0.658
0.875" 6061 T6511 Aluminum Square Bar0.896
1" 6061 T6511 Aluminum Square Bar1.170
1.125" 6061 T6511 Aluminum Square Bar1.480
1.25" 6061 T6511 Aluminum Square Bar1.828
1.375" 6061 T6511 Aluminum Square Bar2.213
1.5" 6061 T6511 Aluminum Square Bar2.633
1.625" 6061 T6511 Aluminum Square Bar3.090
1.75" 6061 T6511 Aluminum Square Bar3.586
2" 6061 T6511 Aluminum Square Bar4.680
2.25" 6061 T6511 Aluminum Square Bar5.911
2.5" 6061 T6511 Aluminum Square Bar7.313
2.75" 6061 T6511 Aluminum Square Bar8.881
3" 6061 T6511 Aluminum Square Bar10.530

Can't find your exact size? Check our Aluminum Extrusion Die List for more comprehensive custom options!

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6061 Aluminum Square Bar Specifications

General Information

Alloy Name: 6061 Aluminum Square Bar
Tempers: T6, T6511
Equivalent Designations: A96061, EN AW-6061, AlMg1SiCu, HE20, AA6061, 3.3211

Size Range

Metric Dimensions:Minimum[10x10mm];Maximum [220x220mm]

Popular Metric Sizes Available

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  • 10mm Aluminum Square Bar
  • 12mm Aluminum Square Bar
  • 15mm Aluminum Square Bar
  • 20mm Aluminum Square Bar
  • 25mm Aluminum Square Bar
  • 30mm Aluminum Square Bar
  • 40mm Aluminum Square Bar
  • 50mm Aluminum Square Bar
  • 60mm Aluminum Square Bar
  • 80mm Aluminum Square Bar
  • 100mm Aluminum Square Bar
  • 120mm Aluminum Square Bar

Imperial Dimensions: Minimum[0.25"x0.25"];Maximum[6"x6"]

Popular Imperial Sizes Available

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  • 1/4" Aluminum Square Bar
  • 3/8" Aluminum Square Bar
  • 1/2" Aluminum Square Bar
  • 5/8" Aluminum Square Bar
  • 3/4" Aluminum Square Bar
  • 7/8" Aluminum Square Bar
  • 1" Aluminum Square Bar
  • 1-1/4" Aluminum Square Bar
  • 1-1/2" Aluminum Square Bar
  • 1-3/4" Aluminum Square Bar
  • 2" Aluminum Square Bar
  • 2-1/2" Aluminum Square Bar
  • 3" Aluminum Square Bar
  • 3-1/2" Aluminum Square Bar
  • 4" Aluminum Square Bar
  • 5" Aluminum Square Bar
  • 6" Aluminum Square Bar

Length & Tolerance

Standard Lengths: Up to 6 meters (approx. 20 feet), with options for fixed, cut-to-length, or custom lengths.
Cutting Tolerance: Standard cut tolerance approx. ±6mm (approx. ±1/4 inch); precision custom cuts available up to ±1.5mm (approx. ±1/16 inch).

Surface Finish

Anodizing, Electrophoresis Coating, Powder Coating, etc.

Manufacturing Process

Extrusion, Cold Finish (specifically for stress relief through stretching).

Applicable Standards

UNS A96061, ASTM B211, ASTM B221, AMS 4115, AMS 4116, AMS 4117, AMS QQ-A-225/8, AMS QQ-A-200/8.

Explore Other 6061 Aluminum Bar Shapes

6061 Aluminum Round Bar

Our 6061 aluminum round bar offers excellent strength and corrosion resistance, suitable for general-purpose applications.

Diameter: 5-420mm

Length: 100-6000mm

6061 Aluminum Round Bar
6061 Aluminum Flat Bar - Extruded

6061 Aluminum Flat Bar

This versatile 6061 aluminum flat bar is a prime choice for structural and general fabrication needs.

Thickness: 0.08"-9.8"(2-250mm)

Width: 0.2"-11.8"(5-300mm)

Length: 3m/6m/12m

6061 Aluminum Hexagonal Bar

Our 6061 aluminum hexagonal bar provides a strong, machinable option for various fastening and structural applications.

Across Flat: 12-65mm

Length: 100-2500mm

6061 Aluminum Hex Bar

Chalco 6061 aluminum square bar physical properties

6061-T66061-T6516061-T6511
Tensile Strength270-310 MPa270-320 MPa270-290 MPa
Shear Strength210MPa210 MPa170MPa
Elastic Modulus69GPa69GPa69GPa
Brinell Hardness9393-
Elongation at Break10%11%9%

What are the characteristics of 6061 Aluminum Square Bar?

  • Excellent corrosion resistance
  • Heat-treatable
  • Excellent welding capabilities
  • Good machinability
  • Excellent strength-to-weight ratio



What are the best application areas for 6061 Aluminum Square Bar?

  • Structural and Support Applications: Commonly used in structural frames and support structures.
  • Marine and Shipbuilding: Structural support, ship equipment brackets, protective devices, ship hatches, and door and window frames.
  • Aerospace: Suitable for aerospace applications, such as aircraft structures.
  • Architectural Decoration: Used in decorative materials, steel structures, curtain walls, and door and window manufacturing.

Application fields of 6061 aluminum square rod

What Can We Offer as a Premium Supplier of 6061 Aluminum Square Bar?

  • High-Quality Products: Manufactured from high-grade aluminum ingots and through advanced extrusion or cold finishing processes, our 6061 aluminum square bars deliver high strength, excellent mechanical properties, and superior dimensional stability.
  • Outstanding Surface Finish & Precision Control: Through high-precision manufacturing, rigorous dimensional checks, and surface treatment, we ensure a smooth, flat surface with tight tolerances. Our square bars are ideal for high-precision machining with minimal residual stress.
  • Multiple Temper Options Available: We offer 6061 square bars in a variety of tempers such as T6 and T6511, tailored to meet diverse requirements for strength, toughness, corrosion resistance, and post-machining stability.
  • Fast Delivery & Custom Services: With a large stock of standard metric and imperial square bar sizes, we ensure prompt delivery. We also support custom lengths, precision cutting, and other value-added services upon request, helping reduce your downstream processing costs.
  • Competitive Pricing: Thanks to scaled production and optimized supply chains, we provide cost-effective 6061 aluminum square bars. Whether it’s bulk purchases or small-quantity orders, we offer flexible procurement options and reasonable prices.
  • Rigorous Quality Inspection: All our 6061 square bars can be supplied with ultrasonic testing (UT), hardness testing, chemical composition analysis, and more, upon request. Products meet ASTM B221, ASTM B211, AMS QQ-A-200/8 and other relevant standards, supporting third-party certifications.
  • Professional Technical Support & Customer Service: We provide expert technical consultations and material selection advice to help you choose the most suitable alloy and temper for your specific application. Our responsive after-sales team ensures a smooth purchasing experience.

6061 aluminum square rod production capacity

Other 6061 products you may be interested in

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Chalco 6061 aluminum square bar extrusion mold list

Chalco's extrusion molds are generally divided into two types. One corresponds to proprietary molds tailored for specific alloys and conditions, while the other is a set of general alloy molds. The general alloy molds typically refer to 6xxx alloys, such as 6060, 6061, 6063, 6082, etc. You can select the corresponding dimensions, alloy, and extrusion press tonnage based on project requirements, or directly obtain detailed information.Instant Quote

A(mm) B(mm) Line Density (Kg/m) Extrusion Tonnage Alloy Radius Angle
6.356.350.109500T6061-T6511
6.356.350.109500T6061-T6511Yes
6.356.352.5922000TUniversal
7.957.950.17500T6061-T6R0.38
7.957.950.171500T6061-T6511
7.957.953.2661250TUniversal
880.171500TUniversal
9.5259.5254.322000TUniversal
10100.89880TUniversal
121215.399000TUniversal
12.712.70.4356061-T6511
12.712.70.272550TUniversal
151510.4523600TUniversal
15.87515.8758.13600TUniversal
15.8815.880.68880T6061-T6511
17.4617.460.8236061-T6511
17.4617.468.4923600TUniversal
18180.823880TUniversal
19.0519.050.9786061-T6511
19.0519.057.293150TUniversal
202015.6773600TUniversal
20.6420.6410.83600TUniversal
22.222.21.3341250T6061-T6511
22.22522.2251.151250TUniversal
25253.0472000TUniversal
25.425.410.4633600TUniversal
272720.9033600TUniversal
303022.7697500TUniversal
31.7531.752.7222000T6061-T6
31.7531.7544.9467500TUniversal
35351.6521250TUniversal
38.138.13.9193150T6061-T6
38.138.137.87500TUniversal
40402.9162000TUniversal
44.4544.455.3352000T6061-T6511
44.4544.459.2993600TUniversal
454524.3877500TUniversal
50506.753600T6061-T6
50505.4682000TUniversal
50506.752000TUniversal
50.850.86.9683150T6061-T6511
50.850.83.3182000TUniversal
555534.8397500TUniversal
57.1557.158.8193600T6061-T6511
57.1557.158.1683600TUniversal
606015.6773600TUniversal
63.563.510.8873600T6061-T6
63.563.512.963600TUniversal
656526.1297500TUniversal
69.8569.8513.1733600T6061-T6511
69.8569.8511.4083600TUniversal
707013.1733600TUniversal
76.276.215.6773600T6061-T6511
76.276.220.253600TUniversal
808041.8067500TUniversal
858522.147500TUniversal
888820.9097500T6061-T651
88.988.919.5083600TUniversal
909024.3877500TUniversal
95.2595.2524.4967500T6061-T6511
95.2595.2521.873600TUniversal
10010024.4967500TUniversal
101.6101.627.8717500T6061-T6511
101.6101.6277500TUniversal
11011029.47500TUniversal
114.3114.335.27212500T6061-T65111
12012032.677500TUniversal
12712743.5487500T6061-T6511
13013038.887500TUniversal

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