6061 Aluminum Square Bar
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6061 Aluminum Square Bar

6061 Aluminum Square Bar is a heat-treatable solid extruded aluminum bar known for its excellent corrosion resistance, ease of machining, and remarkable mechanical properties. It finds extensive applications in structural supports, shipbuilding, aircraft components, and can be surface treated, milled, or custom cut as required.Welcome contact

Click below to view detailed specifications and properties of 6061 Aluminum Square Bar ↓

Chalco maintains a substantial in-stock inventory of 6061 Aluminum Square Bar for immediate availability and fast delivery. Our ASTM B221 compliant products are ready to meet your project's demands promptly.

[Click to download 6061 Aluminum Square Bar stock.pdf]

Hot selling size table of 6061 Aluminum Square Bar

6061-T6 Aluminum Square Bar

Standards: ASTM B221, AMS-QQ-A-200/8, EN755

6061-T6 aluminum square bar is produced by solution heat treatment followed by artificial aging. It offers excellent general strength, corrosion resistance, and good weldability, though it may retain some internal residual stress.

Typical Applications: Ideal for general structural components, truck frames, marine parts, furniture, and various mechanical parts where ultimate dimensional stability after machining isn't critical.

Details Weight(lbs/ft)
1/4" 6061 T6 Aluminum Square Bar - Extrusion 0.074
3/8" 6061 T6 Aluminum Square Bar - Extrusion 0.170
1/2" 6061 T6 Aluminum Square Bar - Extrusion 0.294
5/8" 6061 T6 Aluminum Square Bar - Extrusion 0.459
3/4" 6061 T6 Aluminum Square Bar - Extrusion 0.662
7/8" 6061 T6 Aluminum Square Bar - Extrusion 0.901
1" 6061 T6 Aluminum Square Bar - Extrusion 1.176
1-1/4" 6061 T6 Aluminum Square Bar - Extrusion 1.838
1-1/2" 6061 T6 Aluminum Square Bar - Extrusion 2.646
1-5/8" 6061 T6 Aluminum Square Bar - Extrusion 3.600
1-3/4" 6061 T6 Aluminum Square Bar - Extrusion 3.600
2" 6061 T6 Aluminum Square Bar - Extrusion 4.704
2-1/4" 6061 T6 Aluminum Square Bar - Extrusion 5.954
2-1/2" 6061 T6 Aluminum Square Bar - Extrusion 7.350
2-3/4" 6061 T6 Aluminum Square Bar - Extrusion 8.900
3" 6061 T6 Aluminum Square Bar - Extrusion 10.580
3-1/4" 6061 T6 Aluminum Square Bar - Extrusion 12.495
3-1/2" 6061 T6 Aluminum Square Bar - Extrusion 14.775
4" 6061 T6 Aluminum Square Bar - Extrusion 18.816
4-1/2" 6061 T6 Aluminum Square Bar - Extrusion 23.810
5" 6061 T6 Aluminum Square Bar - Extrusion 29.400
6" 6061 T6 Aluminum Square Bar - Extrusion 42.340

Can't find your exact size? Check our Aluminum Extrusion Die List for more comprehensive custom options!Quick Quote

6061-T6511 Aluminum Square Bar

Standards: ASTM B221, AMS-QQ-A-200/8, EN755

6061-T6511 aluminum square bar undergoes the same heat treatment as T6, plus additional stretching for stress relief and straightening. This significantly reduces internal residual stress, ensuring minimal distortion and high dimensional stability during subsequent precision machining.

Typical Applications: Best suited for parts requiring extensive precision machining and strict dimensional accuracy post-processing, such as aerospace structural components, precise molds, complex fixtures, and high-precision machinery parts.

Details Weight(lbs/ft)
0.25" 6061 T6511 Aluminum Square Bar 0.073
0.3125" 6061 T6511 Aluminum Square Bar 0.113
0.375" 6061 T6511 Aluminum Square Bar 0.165
0.5" 6061 T6511 Aluminum Square Bar 0.293
0.625" 6061 T6511 Aluminum Square Bar 0.455
0.75" 6061 T6511 Aluminum Square Bar 0.658
0.875" 6061 T6511 Aluminum Square Bar 0.896
1" 6061 T6511 Aluminum Square Bar 1.170
1.125" 6061 T6511 Aluminum Square Bar 1.480
1.25" 6061 T6511 Aluminum Square Bar 1.828
1.375" 6061 T6511 Aluminum Square Bar 2.213
1.5" 6061 T6511 Aluminum Square Bar 2.633
1.625" 6061 T6511 Aluminum Square Bar 3.090
1.75" 6061 T6511 Aluminum Square Bar 3.586
2" 6061 T6511 Aluminum Square Bar 4.680
2.25" 6061 T6511 Aluminum Square Bar 5.911
2.5" 6061 T6511 Aluminum Square Bar 7.313
2.75" 6061 T6511 Aluminum Square Bar 8.881
3" 6061 T6511 Aluminum Square Bar 10.530

Can't find your exact size? Check our Aluminum Extrusion Die List for more comprehensive custom options!Quick Quote

6061 Aluminum Square Bar Specifications

General Information

Alloy Name: 6061 Aluminum Square Bar
Tempers: T6, T6511
Equivalent Designations: A96061, EN AW-6061, AlMg1SiCu, HE20, AA6061, 3.3211

Size Range

Metric Dimensions:Minimum[10x10mm];Maximum [220x220mm]

Popular Metric Sizes Available Quick Quote

  • 10mm Aluminum Square Bar
  • 12mm Aluminum Square Bar
  • 15mm Aluminum Square Bar
  • 20mm Aluminum Square Bar
  • 25mm Aluminum Square Bar
  • 30mm Aluminum Square Bar
  • 40mm Aluminum Square Bar
  • 50mm Aluminum Square Bar
  • 60mm Aluminum Square Bar
  • 80mm Aluminum Square Bar
  • 100mm Aluminum Square Bar
  • 120mm Aluminum Square Bar

Imperial Dimensions: Minimum[0.25"x0.25"];Maximum[6"x6"]

Popular Imperial Sizes Available Quick Quote

  • 1/4" Aluminum Square Bar
  • 3/8" Aluminum Square Bar
  • 1/2" Aluminum Square Bar
  • 5/8" Aluminum Square Bar
  • 3/4" Aluminum Square Bar
  • 7/8" Aluminum Square Bar
  • 1" Aluminum Square Bar
  • 1-1/4" Aluminum Square Bar
  • 1-1/2" Aluminum Square Bar
  • 1-3/4" Aluminum Square Bar
  • 2" Aluminum Square Bar
  • 2-1/2" Aluminum Square Bar
  • 3" Aluminum Square Bar
  • 3-1/2" Aluminum Square Bar
  • 4" Aluminum Square Bar
  • 5" Aluminum Square Bar
  • 6" Aluminum Square Bar

Length & Tolerance

Standard Lengths: Up to 6 meters (approx. 20 feet), with options for fixed, cut-to-length, or custom lengths.
Cutting Tolerance: Standard cut tolerance approx. ±6mm (approx. ±1/4 inch); precision custom cuts available up to ±1.5mm (approx. ±1/16 inch).

Surface Finish

Anodizing, Electrophoresis Coating, Powder Coating, etc.

Manufacturing Process

Extrusion, Cold Finish (specifically for stress relief through stretching).

Applicable Standards

UNS A96061, ASTM B211, ASTM B221, AMS 4115, AMS 4116, AMS 4117, AMS QQ-A-225/8, AMS QQ-A-200/8.

Explore Other 6061 Aluminum Bar Shapes

6061 Aluminum Round Bar

Our 6061 aluminum round bar offers excellent strength and corrosion resistance, suitable for general-purpose applications.

Diameter: 5-420mm

Length: 100-6000mm

6061 Aluminum Round Bar
6061 Aluminum Flat Bar - Extruded

6061 Aluminum Flat Bar

This versatile 6061 aluminum flat bar is a prime choice for structural and general fabrication needs.

Thickness: 0.08"-9.8"(2-250mm)

Width: 0.2"-11.8"(5-300mm)

Length: 3m/6m/12m

6061 Aluminum Hexagonal Bar

Our 6061 aluminum hexagonal bar provides a strong, machinable option for various fastening and structural applications.

Across Flat: 12-65mm

Length: 100-2500mm

6061 Aluminum Hex Bar

Chalco 6061 aluminum square bar physical properties

6061-T6 6061-T651 6061-T6511
Tensile Strength 270-310 MPa 270-320 MPa 270-290 MPa
Shear Strength 210MPa 210 MPa 170MPa
Elastic Modulus 69GPa 69GPa 69GPa
Brinell Hardness 93 93 -
Elongation at Break 10% 11% 9%

What are the characteristics of 6061 Aluminum Square Bar?

  • Excellent corrosion resistance
  • Heat-treatable
  • Excellent welding capabilities
  • Good machinability
  • Excellent strength-to-weight ratio

What are the best application areas for 6061 Aluminum Square Bar?

  • Structural and Support Applications: Commonly used in structural frames and support structures.
  • Marine and Shipbuilding: Structural support, ship equipment brackets, protective devices, ship hatches, and door and window frames.
  • Aerospace: Suitable for aerospace applications, such as aircraft structures.
  • Architectural Decoration: Used in decorative materials, steel structures, curtain walls, and door and window manufacturing.

Application fields of 6061 aluminum square rod

What Can We Offer as a Premium Supplier of 6061 Aluminum Square Bar?

  • High-Quality Products: Manufactured from high-grade aluminum ingots and through advanced extrusion or cold finishing processes, our 6061 aluminum square bars deliver high strength, excellent mechanical properties, and superior dimensional stability.
  • Outstanding Surface Finish & Precision Control: Through high-precision manufacturing, rigorous dimensional checks, and surface treatment, we ensure a smooth, flat surface with tight tolerances. Our square bars are ideal for high-precision machining with minimal residual stress.
  • Multiple Temper Options Available: We offer 6061 square bars in a variety of tempers such as T6 and T6511, tailored to meet diverse requirements for strength, toughness, corrosion resistance, and post-machining stability.
  • Fast Delivery & Custom Services: With a large stock of standard metric and imperial square bar sizes, we ensure prompt delivery. We also support custom lengths, precision cutting, and other value-added services upon request, helping reduce your downstream processing costs.
  • Competitive Pricing: Thanks to scaled production and optimized supply chains, we provide cost-effective 6061 aluminum square bars. Whether it’s bulk purchases or small-quantity orders, we offer flexible procurement options and reasonable prices.
  • Rigorous Quality Inspection: All our 6061 square bars can be supplied with ultrasonic testing (UT), hardness testing, chemical composition analysis, and more, upon request. Products meet ASTM B221, ASTM B211, AMS QQ-A-200/8 and other relevant standards, supporting third-party certifications.
  • Professional Technical Support & Customer Service: We provide expert technical consultations and material selection advice to help you choose the most suitable alloy and temper for your specific application. Our responsive after-sales team ensures a smooth purchasing experience.

6061 aluminum square rod production capacity

Other 6061 products you may be interested in

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Chalco 6061 aluminum square bar extrusion mold list

Chalco's extrusion molds are generally divided into two types. One corresponds to proprietary molds tailored for specific alloys and conditions, while the other is a set of general alloy molds. The general alloy molds typically refer to 6xxx alloys, such as 6060, 6061, 6063, 6082, etc. You can select the corresponding dimensions, alloy, and extrusion press tonnage based on project requirements, or directly obtain detailed information.Quick Quote

A(mm) B(mm) Line Density (Kg/m) Extrusion Tonnage Alloy Radius Angle
6.35 6.35 0.109 500T 6061-T6511
6.35 6.35 0.109 500T 6061-T6511 Yes
6.35 6.35 2.592 2000T Universal
7.95 7.95 0.17 500T 6061-T6 R0.38
7.95 7.95 0.171 500T 6061-T6511
7.95 7.95 3.266 1250T Universal
8 8 0.171 500T Universal
9.525 9.525 4.32 2000T Universal
10 10 0.89 880T Universal
12 12 15.39 9000T Universal
12.7 12.7 0.435 6061-T6511
12.7 12.7 0.272 550T Universal
15 15 10.452 3600T Universal
15.875 15.875 8.1 3600T Universal
15.88 15.88 0.68 880T 6061-T6511
17.46 17.46 0.823 6061-T6511
17.46 17.46 8.492 3600T Universal
18 18 0.823 880T Universal
19.05 19.05 0.978 6061-T6511
19.05 19.05 7.29 3150T Universal
20 20 15.677 3600T Universal
20.64 20.64 10.8 3600T Universal
22.2 22.2 1.334 1250T 6061-T6511
22.225 22.225 1.15 1250T Universal
25 25 3.047 2000T Universal
25.4 25.4 10.463 3600T Universal
27 27 20.903 3600T Universal
30 30 22.769 7500T Universal
31.75 31.75 2.722 2000T 6061-T6
31.75 31.75 44.946 7500T Universal
35 35 1.652 1250T Universal
38.1 38.1 3.919 3150T 6061-T6
38.1 38.1 37.8 7500T Universal
40 40 2.916 2000T Universal
44.45 44.45 5.335 2000T 6061-T6511
44.45 44.45 9.299 3600T Universal
45 45 24.387 7500T Universal
50 50 6.75 3600T 6061-T6
50 50 5.468 2000T Universal
50 50 6.75 2000T Universal
50.8 50.8 6.968 3150T 6061-T6511
50.8 50.8 3.318 2000T Universal
55 55 34.839 7500T Universal
57.15 57.15 8.819 3600T 6061-T6511
57.15 57.15 8.168 3600T Universal
60 60 15.677 3600T Universal
63.5 63.5 10.887 3600T 6061-T6
63.5 63.5 12.96 3600T Universal
65 65 26.129 7500T Universal
69.85 69.85 13.173 3600T 6061-T6511
69.85 69.85 11.408 3600T Universal
70 70 13.173 3600T Universal
76.2 76.2 15.677 3600T 6061-T6511
76.2 76.2 20.25 3600T Universal
80 80 41.806 7500T Universal
85 85 22.14 7500T Universal
88 88 20.909 7500T 6061-T651
88.9 88.9 19.508 3600T Universal
90 90 24.387 7500T Universal
95.25 95.25 24.496 7500T 6061-T6511
95.25 95.25 21.87 3600T Universal
100 100 24.496 7500T Universal
101.6 101.6 27.871 7500T 6061-T6511
101.6 101.6 27 7500T Universal
110 110 29.4 7500T Universal
114.3 114.3 35.272 12500T 6061-T6511 1
120 120 32.67 7500T Universal
127 127 43.548 7500T 6061-T6511
130 130 38.88 7500T Universal

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