Aluminum circle & disc is a product of aluminum plate after deep processing. Hot rolled aluminum discs are widely favored by the market. The electric appliances, pots and other products produced by hot rolled aluminum discs have the advantages of good heat dissipation, good conductivity, corrosion resistance, light material and long service life.
using the characteristics of hot rolled aluminum wafers have good heat dissipation, good conductivity, corrosion resistance, light material and are easy to use for a long time.
Common materials: 1060, 3003, 5052, 8011, 1050, 1070, 1100, 3004, 3105 and some other series. The most commonly used are 1060 and 3003 aluminum circle & disc.
Temper: O, H24, H18, H32, H34, H36, H38, H111, H112 hard , soft and tensile state can be customized
Thickness range: 0.02mm-12.00mm
Diameter range: 10mm-1000mm, support customized materials
Post treatment process: anodizing process, enamel process, painting, spraying, deep drawing
Surface treatment: it can be used for single-sided and double-sided film covering, paper adding, and other additional aluminum plate processes
Packaging: simple packaging, three-layer moisture-proof fine packaging, logistics packaging, foreign trade sea transportation packaging
Coated cookware aluminum circle
The color layer of coated cookware aluminum circle & disc will not fall off after drawing or spinning. The main specifications are 2mm-4mm 1100 3003 aluminum cricle.
Cladding aluminium circle & disc for cookware
Multilayer composite technology is used for the whole pot to ensure good thermal conductivity and heat resistance during cooking. It can quickly heat food by cooking on a small fire and can keep it warm for a long time, saving you a lot of energy and time.
Cladding aluminium circle & disc for cookware classifications:
Lighting aluminium circle is mainly used to produce lampshade. It can also be used for embedded lighting, high shed industrial lighting, low shed industrial lighting, traffic light reflector and sports lighting.
Common product specifications of lighting aluminium circle & disc:
Aluminum circle & disc for Road Sign
Currently, it is mainly used to supervise traffic signs, warning traffic signs, guidance signs, etc
Common alloy: 1100 H14
Natural surface: chemically degreased polished finish
Coil or sheet width: 2000 mm maximum
Thickness can reach 6.0mm
Diameter: customizable
Our high-quality rotary aluminum discs are mainly used for lighting, ventilation, satellites, paint sprayers, central vacuum devices, filter cartridges, planters, waste containers, drip pans, low-temperature tank cars, racing wheels, etc.
Alloy：1050, 1060, 1070, 1100
Features：aluminum content>99%, Excellent formability, high reflectivity, stable surface anodizing performance
Application：common cookers, extruded pot covers, aluminum pots, lamp accessories, lampshades, downlights, laminated lamps, street lamps, signs and building materials, traffic signs, curtain walls, ceilings
Alloy：3003, 3004, 3005
Features：high elongation, can be used for deep drawing, high grain size, smooth surface, high reflectivity
Application：high grade cookers, sticky pans, pressure cookers, lamp accessories, signs and building materials
Alloy：5052, 5754, 5083
Features：low material density, light weight of finished products, high tensile strength and elongation, and good fatigue strength
Application：Non stick pan, pressure cooker, pressure vessel, pressure cooker, etc.
Alloy：8011
Features：excellent anodizing effect, stable performance and high surface quality
Application：can be made into pearl anodized cooker
Color coated aluminum circle & disc is the aluminum circle & disc coated with PE, PVDF etc. Coating.
Color coated aluminum circle & disc is applicable to cooking utensils and the following products：teapot, pressure cooker, pizza pan, electric rice cooker, restaurant cooker, coffee pot, electric frying pan, toaster, etc.
Color coated has two functions：
Main alloy for mirror aluminum disc：1050, 1060, 1070
The main usage for mirror aluminum disc is to make aluminum lampshade, lighting reflector, lighting decoration, household appliance panel, electronic product shell, furniture and kitchen, etc. According to the different reflective rate of mirror polished aluminum disc, different alloys will be chosen according to customer requirements.
The surface of mirror aluminum disc is bright and smooth, without white rust, oil stain, edge damage and other defects, and can be customized according to customer needs and requirements.
Main alloy of anodized aluminum circle & disc：3003
The typical application of anodized Aluminum circle & disc is rice cooker liner. In addition, anodized aluminum circle & disc is widely used in many industries such as advanced color cookers.
After anodizing, the hardness and corrosion resistance of anodized aluminum circle & disc will increase. As aluminum alloy is easy to be oxidized by external factors without surface treatment, anodized surface treatment can improve corrosion resistance, enhance wear resistance and hardness, and protect metal surface.
In order to ensure the quality of aluminum circle & disc, Chalco Aluminum sets up special quality inspection posts during the production process.
1. The surface of aluminum circle & disc
The aluminum circle & disc with good quality has no deformation, scratches, cracks, yellow spots, etc. And the surface color of high-quality aluminum circle is consistent. If there is color difference, the quality is unqualified.
2. Chemical composition：
The chemical composition of aluminum discs can be detected by professional spectrum analyzer. Then compare with the standard GB/T3880-2012 or ASTM B209. We must ensure that each chemical element is within the range required by the standard.
3. Mechanical properties
The tensile strength and mechanical properties of aluminum rounds are tested by a tensile testing machine to ensure that the tensile strength and elongation meet the standards. If the mechanical properties are not up to the standard, it is easy to break during the stamping and spinning process. It will waste a lot of time and material costs in production.
The tensile strength of aluminum circle & disc 1050-O is generally 60Mpa to 100Mpa; Elongation is about 35%. The tensile strength of aluminum circle & disc 1050 H12 is generally about 100Mpa, and the elongation is about 10%.
4. Particle size test
Different manufacturers have different requirements for grain size. According to international standards, most factories control the particle size above Grade II, while some large factories require the particle size to be Grade I. This can ensure that the yield of aluminum circle & disc reaches 98% or even 100% during the production of kitchenware.
Aluminum discs are widely used in the production of kitchenware, and the following problems are often encountered in the spinning or drawing process. Chalco Aluminum tries our best to avoid these problems during the production and transportation process.
In the spinning process, due to the presence of sand, impurities, or embedded metal, the aluminum wheel may have crack, edge crack and some other problems. This wastes a lot of time and cost. Such problems often occur in aluminum discs produced from scrap.
During spinning, sometimes the surface of the finished pot is not smooth and needs to be polished. The main reason for these problems is that the grain size of aluminum wafer is secondary or the head and tail of materials are not completely removed in the production process of aluminum circle & disc.
Although aluminum disc has good rust resistance, if aluminum disc is corroded by rainwater or water during storage or transportation process, its surface is easy to be oxidized. It will affect the beauty of kitchenware. Therefore, the package must be tight and with enough desiccant.
The packaging of aluminum round is wooden pallet. Generally, the weight of each pallet is about 1000kg to 1500kg. According to international standards, the weight tolerance is+/- 3 ‰. However, due to the difference in scale and packaging weight, many factories will be short of 5KGS to 10KGS per pallet.
Generally, the processing price of aluminum rounds varies according to different alloys and widths.
We can process aluminum rounds according to the order quantity, and the price will also decline. We look forward to your consultation.
Price calculation method:
Hot rolled aluminum circle & disc price (yuan/ton)=aluminum ingot price+processing fee+freight
Price quotation of hot rolled aluminum circle & disc
Aluminum circle & disc are usually packed in a crossing girder way, and the packaging should meet the needs of storage and transportation. The well shaped frame is made of wood, which is composed of two battens at the top and bottom. Generally, the lower height is determined according to the requirements of forklift operation. Make an arc shape corresponding to the roll diameter on the upper beam and fix it with a screw. Generally, the length of the screw should be lower than the surface of the upper beam arc. This is a way to avoid scratching the aluminum disc.
Chalco Aluminum is a source supplier of aluminum circle & disc, which is engaged in production, customization and processing. The product specifications are complete and the quality is stable.
It can process and customize products according to different customer requirements. At the same time, the surface treatment of aluminum circle & disc can also be carried out according to different processes, such as bright process, stamping process, etc..
We have four punch production lines, which produce aluminum rounds with good tensile properties, good oxidation properties, and no oil stains or scratches on the surface.
Specializing in the production of 1060, 1070, 3003, 5052 and other aluminum coil products with different alloys and temper. In addition, we can customize aluminum round production dies with different widths and diameters according to customer requirements.
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