In the thin wall aluminum tube field, we have recently completed a series of high-precision, high-requirement cooperation projects, providing highly customized solutions for customers in the aerospace sector. With advanced manufacturing processes and a strict quality control system (certified according to ISO 9001 and AS9100 standards), we successfully produced aerospace-grade products that meet the stringent standards required in the aerospace industry.
The projects involved various alloys such as 7075 T6, 6061 T4, and 2A12 T4, and adhered strictly to industry specifications, including GB/T 6893-2010 high precision, ASTM B210, and AMS (Aerospace Material Specifications). Our thin wall aluminum tubes are produced to top industry standards, with a maximum outer diameter of 219mm and a minimum wall thickness of 0.8mm. The tolerances are precisely controlled within ±0.1mm, and the dimensional accuracy is among the best in the industry.
Considering the rigorous material requirements in the aerospace industry, our thin wall aluminum tubes excel in mechanical properties, dimensional accuracy, and surface quality. These products have been successfully applied in critical components such as aircraft structural parts and heat exchangers, playing a significant role in reducing weight, improving strength, and enhancing corrosion resistance.
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Thin Wall Aluminum Tube Project Showcase
Below are the specific cases of thin wall aluminum tubes we have recently produced, showcasing our tight tolerances, superior surface quality, and customization capabilities.
We maintain close cooperation with customers across multiple industries, including aerospace, industrial machinery, and shipbuilding.
Our clients range from the aerospace sector, CNC machining companies, to small and medium-sized end-users. Due to confidentiality agreements, we are unable to provide further detailed displays of these projects.
7075 T6 Small Thin Wall Aluminum Tube
Mechanical properties
| Outer diameter tolerance | Wall thickness tolerance | Eccentricity | Straightness |
| ±0.1mm | ±0.1mm | +0.15mm | 1mm/M |
6061 T4 Small Thin Wall Aluminum Tube
Alloy Condition: 6061 T4
Specification: 25mm (OD) * 0.559mm * 2000mm
Standard: ASTM B234
Application: Heat exchangers
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Dimensional tolerance
| Tensile strength | Yield strength | Elongation |
| ≥540Mpa | ≥430Mpa | ≥10% |
6061 T4 Thin Wall Aluminum Tube | High Precision
Alloy Condition: 6061 T4
Specification: 76.2mm (OD) * 0.89mm * 3000mm
Standard: ASTM B210
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Dimensional tolerance
| Outer diameter tolerance | Wall thickness tolerance | Straightness |
| ±0.1mm | ±0.05mm | 0.05mm/M |
2A12 T4 Thin Wall Aluminum Tube | High Precision
Alloy Condition: 2A12 T4
Specification: 109mm (OD) * 2.0mm * 1000mm
Specification: 118mm (OD) * 2.0mm * 1100mm
Standard: GB/T 6893-2010 High Precision
Application: Aerospace
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Dimensional tolerance
| Inner diameter tolerance | Wall thickness tolerance | Straightness |
| ±0.1mm | ±0.2mm | ≤0.3mm/M |
2A12 T4 Large Diameter Thin Wall Aluminum Tube
Alloy Condition: 2A12 T4
Specification: 109mm (OD) * 2.0mm * 1000mm
Specification: 118mm (OD) * 2.0mm * 1100mm
Standard: GB/T 6893-2010 High Precision
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Dimensional tolerance
| Inner diameter tolerance | Outer diameter tolerance | Straightness | Others |
| 0~ +0.2mm | 0~ +0.2mm | ≤0.5mm/total length | No scratches on the outer surface are allowed |
2024 T4 Large Diameter Aluminum Tube
Specification: 127mm (OD) * 2.0mm * 2900mm
Features: High precision, thin wall thickness, tight tolerances
Standard: ASTM B210
Application: Aerospace
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Dimensional tolerance
| Outer diameter tolerance | Wall thickness tolerance | Ovality | Straightness |
| ±0.15mm | ±0.1mm | 0.2mm | ≤0.5mm/per piece |
2A12 T4 Large Diameter Precision Aluminum Tube
Alloy Condition: 2A12 T4
Specification: 165mm (OD) * 2.0mm * 7000mm
Production Process: Reverse extrusion
Standard: GB/T 6893-2010 High Precision
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Dimensional tolerance
| Outer diameter tolerance | Wall thickness tolerance | Straightness |
| ±0.2mm | ±0.15mm | ≤0.2mm/m |
5083 O Large Diameter Thin Wall Aluminum Tube
Alloy Condition: 5083 O
Specification: 219mm (OD) * 3.0mm * 3000mm
Features: Large diameter, high precision, thin wall thickness, tight tolerances
Standard: GB/T 6893-2010 High Precision
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Thin Wall Aluminum Tube Related Product Recommendations
Customized Thin Wall Tubes
Why Choose Chalco's Thin Wall Aluminum Tubes?
We deeply understand the stringent requirements for material quality, reliability, and precision in the aerospace industry. Chalco boasts a professional engineering and technical team that can provide you with comprehensive technical support and customized solutions to meet the unique demands of your projects. With years of experience serving the aerospace industry, our thin wall aluminum tube products meet the highest industry standards in dimensional accuracy, mechanical performance, and material consistency.
Our production process strictly adheres to ISO 9001 and AS9100 quality management systems. We offer comprehensive testing and inspection services, including non-destructive testing (NDT), ultrasonic testing, and fatigue testing, ensuring each product meets the highest performance and safety standards. Additionally, we provide full material traceability and detailed technical documentation to support your quality assurance processes.
We invite you to contact us to learn how our thin wall aluminum tubes can add value to your project. Let’s work together to develop fully customized solutions that meet your exact specifications. Reach out to us now and start a partnership based on quality, precision, and excellence.
Chalco can provide you the most comprehensive inventory of aluminum products and can also supply you customized products. Precise quotation will be provided within 24 hours.
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