Chalco supplies ER4943/R4943 aluminum welding filler metal as part of its aluminum welding wire range for selected aluminum alloy welding applications. ER4943 aluminum welding wire combines the weldability characteristics associated with aluminum-silicon fillers with higher typical as-welded strength than ER4043 under comparable test conditions.
ER4943 MIG welding wire and R4943 TIG filler rods can be evaluated for compatible aluminum fabrication, including suitable 6xxx series alloys and projects requiring defined weld properties. Explore AWS A5.10 classifications, chemical composition, reference welding parameters, diameters, and supply forms below, or contact Chalco with your order specifications.
ER4943 / R4943 Welding Wire Specifications and Standards
ER4943 and R4943 aluminum welding filler metals are classified under AWS A5.10 and may be specified with corresponding ASME SFA-5.10 requirements. Buyers should confirm the applicable standard revision, product form, diameter, and documentation requirements before ordering.
- AWS A5.10: ER4943 / R4943 filler metal classifications
- ASME SFA-5.10: applicable filler metal specification requirements
- CWB, ABS, and TÜV requirements: subject to verification of the specific product, approval scope, and requested documentation
Chalco R4943/ER4943 welding wire chemical composition
| Chemical composition table | |
| Silicon (Si) | 5.0-6.0 |
| Iron (Fe) | 0.40 |
| Copper (Cu) | 0.10 |
| Manganese (Mn) | 0.05 |
| Magnesium (Mg) | 0.30-0.50 |
| Zinc (Zn) | 0.10 |
| Titanium (Ti) | 0.15 |
| Beryllium (Be) | <0.0003 |
| Others Each | 0.05 |
| Others Total | 0.15 |
| Aluminum (Al) | Remainder |
ER4943 Welding Wire Properties and MIG/TIG Parameters
| Physical and mechanical properties | |
| Solidus | 1065°F |
| Liquidus | 1170°F |
| Density | 0.097 lbs/in3 |
| Electrical/Thermal conductivity | 41% IACS/1040 EU |
| As Welded UTS Typical | 35 ksi |
ER4943 aluminum MIG welding wire is used as a continuously fed electrode for suitable GMAW applications. For general wire types and selection considerations, see our aluminum MIG welding wire guide. The welding parameters below are reference values; actual settings must be selected according to the material thickness, joint configuration, equipment, and qualified procedure.
| Typical GMAW welding procedures; DCEP | ||||
| Wire Diameter | Amps | Volts | Travel speed (ipm) | Argon (cfh) |
| 0.035 | 275-570 | 70-185 | 15-27 | 25-40 |
| 3/64 | 175-480 | 125-260 | 20-29 | 24-35 |
| 1/16 | 175-350 | 170-300 | 24-30 | 28-38 |
R4943 aluminum TIG filler rod is intended for suitable GTAW applications. Rod diameter, tungsten selection, shielding gas, and welding parameters should be matched to the joint design and approved welding procedure.
| Typical GTAW welding procedures; ACHF with pure or ziconiated hemisphere shape tungsten tip | ||||||
| Filler Wire Size | Tungsten | Amps | Volts | Gas Cup Size | Argon (cfh) | Base thickness |
| 1/16" | 1/16" | 60-80 | 15 | 3/8" | 20 | 1/16" |
| 3/32" | 3/32" | 125-160 | 15 | 3/8" | 20 | 1/8" |
| 1/8" | 1/8" | 190-220 | 15 | 7/16" | 20 | 3/16" |
| 5/32" | 5/32" | 200-300 | 15 | 1/2" | 25 | 1/4" |
| 3/16" | 3/16" | 330-380 | 15-20 | 5/8" | 25 | 3/8 " |
ER4943 Welding Wire Diameters and Supply Forms
| Diameter | .030; .035; 3/64; 1/16; 3/32; 1/8; 1/16; 3/32; 1/8; 5/32; 3/16; 1/4 |
| Package form reference | 4 &12 in. Spools Straight lengths |
ER4943 MIG wire and R4943 TIG filler rod requirements should be confirmed separately. For spool wire, specify the diameter, spool configuration, and packaging. For straight-length rods, specify the diameter, cut length, and required quantity. Available sizes and supply arrangements are confirmed against individual orders.
ER4943 Aluminum Welding Wire Performance Advantages
- Higher typical as-welded strength: Published ER4943 test data reports approximately 25% higher ultimate tensile strength and 50% higher yield strength than ER4043 under comparable as-welded conditions. Actual joint properties depend on the base alloy, dilution, welding procedure, and testing conditions.
- Welding characteristics: ER4943 combines a low melting temperature and good fluidity with welding characteristics suitable for selected aluminum alloy joints. Weld appearance, cracking susceptibility, and distortion depend on the application and welding procedure.
- Heat-treatable alloy applications: ER4943/R4943 can be evaluated for compatible aluminum alloys, including selected 6xxx series base metals and projects involving post-weld aging or heat treatment. Filler selection and required properties should be verified for each joint.
ER4943 vs ER4043 and ER5356 Welding Wire
ER4943 is an aluminum-silicon-magnesium filler metal developed for selected aluminum welding applications where higher typical as-welded strength than ER4043 may be beneficial. Published comparisons indicate approximately 25% higher ultimate tensile strength and 50% higher yield strength than ER4043 under comparable test conditions.
ER4043 aluminum welding wire is a widely used aluminum-silicon filler, while ER5356 is an aluminum-magnesium filler with different composition and application considerations. These alloys should not be ranked or substituted solely by a single strength figure. Base alloy compatibility, service conditions, weld properties, and applicable welding specifications should guide the selection.
ER4943 Welding and Handling Guidelines
Shielding gas: Argon or suitable argon-helium mixtures may be selected based on the welding process, section thickness, and qualified procedure.
Welding procedure: For 6061 aluminum welding and other compatible alloy joints, adjust current, voltage, travel speed, and other parameters according to the base alloy, joint design, and approved welding procedure. Preheat and interpass temperature requirements should be evaluated for the specific application.
Storage and handling: Keep welding wire and filler rods clean, dry, and protected from contamination and handling damage. Confirm the packaging requirements for shipment and storage.
ER4943 Aluminum Welding Applications
Chalco supplies ER4943 welding wire and R4943 filler rods for selected aluminum manufacturing applications, supporting customers with filler metal selection, diameter matching, and project-specific supply requirements.
Automotive Aluminum Structures
For compatible automotive and motorcycle aluminum components, Chalco supports ER4943 filler selection, MIG wire diameter matching, and consistent batch supply to help OEM manufacturers meet welding specifications and production requirements.
Bicycle Frames and Recreational Equipment
For compatible aluminum bicycle frames and recreational products, Chalco helps manufacturers match ER4943 wire or rod specifications with welding processes and joint requirements, supporting reliable material supply for production.
Marine Aluminum Fabrication
Chalco supports marine fabrication customers with base alloy compatibility review, ER4943 filler specifications, and documentation requirements, helping reduce material selection risks for suitable aluminum welding projects.
For your aluminum welding projects, Chalco can help confirm ER4943 filler specifications, suitable supply forms, and order requirements. Contact us for a tailored quotation.
ER4943 Aluminum Welding Wire FAQ
How does ER4943 differ from ER4043 welding wire?
ER4943 is an aluminum-silicon-magnesium filler metal with higher typical as-welded strength than ER4043 under comparable test conditions. Published data indicates approximately 25% higher ultimate tensile strength and 50% higher yield strength, although actual results depend on the welding application.
Is ER4943 available for both MIG and TIG welding?
ER4943 is the electrode wire classification used for suitable MIG/GMAW applications, while R4943 identifies the filler rod classification used for TIG/GTAW applications. Confirm the required form, diameter, and supply specification before ordering.
What information is required when ordering ER4943 welding wire?
Please provide the applicable AWS or ASME specification, required classification, wire or rod diameter, packaging, order quantity, destination, and any special inspection or documentation requirements.
ER4943 Welding Wire Buying Guide
When sourcing ER4943/R4943 filler metal, confirm the base alloy, welding process, required weld properties, filler classification, and applicable standard before ordering. For a broader comparison of filler options, see our guide to 16 aluminum welding wire grades.
ER4943 MIG welding wire and R4943 TIG filler rods serve different welding processes and supply forms. Selection should consider the required as-welded strength, base alloy compatibility, and any post-weld heat treatment requirements.
Other aluminum filler metals may be considered for different welding requirements, including ER4043, ER5356, ER5183, and ER4047. aluminum welding and brazing materials range also supports broader joining-material sourcing requirements.
Chalco can provide you the most comprehensive inventory of aluminum products and can also supply you customized products. Precise quotation will be provided within 24 hours.
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