Pure aluminum welding wire ER1100
Applications of pure aluminum welding wire ER1100
ER1100 aluminum welding wire is used as a filler material for argon arc welding of pure aluminum. It is widely applied in the connection of aluminum busbars and conductors in aluminum electrolysis plants, as well as in the welding of aluminum alloys used in the fields of power, chemical, food, sports equipment, railway locomotives, and other related aluminum alloys.。
Performance characteristics
- Aluminum content ≥99.0%
- The welding material demonstrates outstanding resistance to corrosion, ensuring long-lasting performance in corrosive environments.
- ER1100 welding wire exhibits excellent thermal conductivity, allowing for efficient heat transfer during the welding process.
- The wire possesses good electrical conductivity, making it suitable for applications where electrical conductivity is important.
- ER1100 welding wire can be easily formed and manipulated, enabling precise and intricate welding tasks.
- The weld joints formed using ER1100 wire exhibit an aesthetically pleasing and shiny appearance. The arc stability is high, and the wire produces minimal spatter.
- The welded surfaces, when subjected to anodizing treatment, exhibit excellent color matching properties, providing consistent and visually appealing results.
Chemical composition
| Element | Proportion/% | |
| Si+Fe | ≤0.95 | |
| Cu | 0.05-0.20 | |
| Mn | ≤0.05 | |
| Zn | ≤0.10 | |
| Ni | ≤0.01 | |
| Other | Single | 0.05 |
| Total | 0.15 | |
| Al | ≥99.0 | |
Chemical composition of ER1060 pure aluminum welding wire
Applications of 1060 pure aluminum welding wire
- Welding of pure aluminum plates (grades 1100, 1050, 1350, 1450, 1060, 1070, 1080)
- Nuclear power industry
- Aluminum plants
- Aluminum conductors
- Aluminum troughs
- Aluminum busbars
- Aluminum fishing boats
- Aluminum fish tanks
- Advertising and traffic signage
- Art and craftwork
- Refrigeration industry
Wire diameter
1.2, 1.6, 2.0, 2.4, 3.0, 3.2, 4.0, 5.0, 6.0(mm)
Wire spool size
D300(9kg), D270(7kg), D200(2kg), D100(0.5kg)
Packaging
Spool, straight bar, coiled wire, drum packaging
Characteristics of welding wire
99.6% aluminum content, good conductivity, corrosion resistance, plasticity and toughness.
Welding methods
AC argon arc welding, pure argon gas protection. Before welding, it is necessary to clean the welding seam of the workpiece and avoid air, welding parts, and welding wires being damp.
Chemical composition
| Element | Proportion/% |
| Si | ≤0.25 |
| Fe | ≤0.35 |
| Cu | ≤0.05 |
| Mg | ≤0.03 |
| Zn | ≤0.05 |
| Ti | ≤0.03 |
| Al | ≥99.60 |
Pure aluminum welding wire SAl1070
Applications
Welding pure aluminum plate (1100.1050.1350.1450.1060.1070.1080 grade), nuclear power, aluminum factory, aluminum guide rod, aluminum groove, aluminum bus bar, aluminum fishing boat, aluminum fishing box, fishing tank, advertising traffic, handicraft, refrigeration industry, etc.
Wire diameter
1.0, 1.2, 1.6, 2.0, 2.4, 3.0, 3.2, 4.0, 5.0, 6.0(mm)
Wire spool size
D300(9kg), D270(7kg), D200(2kg), D100(0.5kg)
Packaging
Spool, straight bar, coiled wire, drum packaging
Characteristics of welding wire
99.7% aluminum content, good electrical conductivity, corrosion resistance, plasticity and toughness.
Welding methods
AC argon arc welding, pure argon protection. Before welding, it is necessary to clean the welding joint of the workpiece, and avoid air, weldment, and welding wire moisture.
Chemical composition
| Element | Proportion/% |
| Si | ≤0.20 |
| Fe | ≤0.25 |
| Cu | ≤0.04 |
| Mn | ≤0.03 |
| Zn | ≤0.04 |
| Ti | 0.05 |
| Al | ≥99.70 |
Al-Mn welding wire SAl3003
Applications
Mainly used for low-load parts that require high plasticity and good weldability, working in liquid or gaseous media, such as fuel tanks, gasoline or lubricating oil conduits, various liquid containers and other small-load parts made by deep drawing, wire Used to make rivets.
Wire diameter
1.2, 1.6, 2.0, 2.4, 3.0, 4.0(mm)
Wire spool size
D300(9kg), D270(7kg), D200(2kg), D100(0.5kg)
Packaging
Spool, straight bar, coiled wire, drum packaging
Chemical composition
| Element | Proportion/% |
| Si | 0.6 |
| Fe | 0.7 |
| Cu | 0.05-0.2 |
| Mn | 1.0-1.5 |
| Zn | 0.1 |
| Al | The rest part |
Al-Mn welding wire SAl3103
Applications
Mainly used for low-load parts that require high plasticity and good weldability, working in liquid or gaseous media, such as fuel tanks, gasoline or lubricating oil conduits, various liquid containers and other small-load parts made by deep drawing, wire Used to make rivets.
Chemical composition
| Element | Proportion/% |
| Si | 0.5 |
| Fe | 0.7 |
| Cu | 0.1 |
| Mn | 0.3 |
| Mg | 0.1 |
| Cr | 0.2 |
| Zn | ≤0.2 |
| Ti+Zr | 0.1 |
| Al | The rest part |
Wire diameter
1.2, 1.6, 2.0, 2.4, 3.0, 4.0(mm)
Wire spool size
D300(9kg), D270(7kg), D200(2kg), D100(0.5kg)
Packaging
Spool, straight bar, coiled wire, drum packaging
Characteristics of welding wire
- The strength is not high, slightly higher than industrial pure aluminum
- Can not be strengthened by heat treatment, use cold working method to improve its mechanical properties
- High plasticity in annealed state, good plasticity in semi-cold work hardening, low plasticity in cold work hardening
- Good corrosion resistance
- Good weldability
- Poor machinability
Al-Mn welding wire SAl3A21
Wire diameter
1.2, 1.6, 2.0, 2.4, 3.0, 4.0(mm)
Wire spool size
D300(9kg), D270(7kg), D200(2kg), D100(0.5kg)
Packaging
Spool, straight bar, coiled wire, drum packaging
Applications
Mainly used for low-load parts that require high plasticity and good weldability, working in liquid or gaseous media, such as fuel tanks, gasoline or lubricating oil conduits, various liquid containers and other small-load parts made by deep drawing, The wire is used to make rivets.
Aluminum silicon welding wire SAl4043
Applications
Automobile aluminum radiator, intercooler, radiator, container compartment, bicycle frame, refrigeration aluminum products, cast aluminum alloy, sports equipment, aluminum shell, 6063, 6061 and other 6 series of aluminum alloy base metal welding.
Chemical composition
| Element | Proportion/% |
| Si | 4.5-6.0 |
| Fe | ≤0.80 |
| Cu | ≤0.30 |
| Mn | ≤0.05 |
| Mg | ≤0.05 |
| Zn | ≤0.10 |
| Ti | ≤0.20 |
| Al | The rest part |
Wire diameter
0.8, 1.0, 1.2, 1.6, 2.0, 2.4, 3.0, 3.2, 4.0, 5.0, 6.0(mm)
Wire spool size
D300(9kg), D270(7kg), D200(2kg), D100(0.5kg)
Packaging
Spool, straight bar, coiled wire, drum packaging
Characteristics of welding wire
5% silicon content, good fluidity, great versatility, and thermal cracking resistance.
Welding methods
AC argon arc welding, pure argon protection. Before welding, it is necessary to clean the welding joint of the workpiece, and avoid air, weldment, and welding wire moisture.
Aluminum silicon welding wire SAl4047
Applications
Automobile aluminum water tank, intercooler, radiator, aluminum alloy bus window, bicycle frame, aluminum parts maintenance.
Wire diameter
1.2, 1.6, 2.0, 2.4, 3.0, 3.2, 4.0, 5.0(mm)
Wire spool size
D300(9kg), D270(7kg), D200(2kg), D100(0.5kg)
Packaging
Spool, straight bar, coiled wire, drum packaging
Characteristics of welding wire
12% silicon content, good fluidity, low soldering temperature.
Welding methods
Brazing (commonly known as: oxygen welding, flame welding), with 201 aluminum welding powder.
Aluminum magnesium welding wire 5087
SAL5087 aluminum-magnesium welding wire is used in the transportation rail industry.
| Element | Proportion/% |
| Si | ≤0.25 |
| Fe | ≤0.4 |
| Cu | ≤0.05 |
| Mn | 0.7-1.1 |
| Mg | 4.5-5.2 |
| Cr | 0.05-0.25 |
| Zn | ≤0.25 |
| Ti | ≤0.15 |
| Zr | 0.10-0.20 |
| Al | The rest part |
Aluminum magnesium welding wire 5183
Characteristic
It is used for welding 5083 and 5654 base metals with higher magnesium content and higher tensile strength, and has excellent seawater corrosion resistance and low temperature performance.
Applications
It is used in the welding of related aluminum alloys such as ship structures, offshore platforms, cryogenic vessels, railway locomotives and automobile industries.
Chemical composition
| Element | Proportion/% |
| Si | ≤0.4 |
| Fe | ≤0.4 |
| Cu | ≤0.1 |
| Mn | 0.5-1.0 |
| Mg | 4.3-5.2 |
| Cr | 0.05-0.25 |
| Zn | ≤0.25 |
| Ti | ≤0.15 |
| Al | The rest part |
Aluminum magnesium welding wire SAl5356
Applications
Welding automotive aluminum alloy fuel tanks, car doors, bodywork, frame, stage equipment, aluminum alloy doors and windows, guard rails, aluminum shells, aluminum tanks, pressure vessels, aluminum alloy furniture, aluminum formwork, petrochemical silos, medical equipment, ships and yachts, transportation Facilities, etc.
Chemical composition
| Element | Proportion/% |
| Si | ≤0.25 |
| Fe | ≤0.4 |
| Cu | ≤0.1 |
| Mn | 0.05-0.2 |
| Mg | 4.5-5.5 |
| Cr | 0.05-0.2 |
| Zn | ≤0.1 |
| Ti | 0.06-0.2 |
| Al | The rest part |
Wire diameter
0.8, 1.0, 1.2, 1.6, 2.0, 2.4, 3.0, 3.2, 4.0, 5.0, 6.0(mm)
Wire spool size
D300(9kg), D270(7kg), D200(2kg), D100(0.5kg)
Packaging：Spool, straight bar, coiled wire, drum packaging
Characteristics of welding wire
5% magnesium content, strong versatility, high strength, good color after welding anodic treatment.
Welding methods
AC argon arc welding, pure argon protection. Before welding, it is necessary to clean the welding joint of the workpiece, and avoid air, weldment, and welding wire moisture.
Aluminum magnesium welding wire SAl5554
Wire diameter
1.2, 1.6, 2.0, 2.4, 3.0, 4.0, 5.0(mm)
Wire spool size
D300(9kg), D270(7kg)
Packaging
Spool, straight bar, coiled wire, drum packaging
Chemical composition
| Element | Proportion/% |
| Si | 0.25 |
| Fe | 0.4 |
| Cu | 0.1 |
| Mn | 0.5-1.0 |
| Mg | 2.4-3.0 |
| Cr | 0.05-0.2 |
| Zn | 0.25 |
| Ti | 0.05-0.2 |
| Al | The rest part |
Aluminum magnesium welding wire SAl5B06
Wire diameter
1.2, 1.6, 2.0, 2.4, 3.0, 4.0, 5.0(mm)
Wire spool size
D300(9kg), D270(7kg)
Packaging
Spool, straight bar, coiled wire, drum packaging
Chemical composition
| Element | Proportion/% |
| Si | ≤0.4 |
| Fe | ≤0.4 |
| Cu | ≤0.1 |
| Mn | 0.5-0.8 |
| Mg | 5.8-6.8 |
| Cr | - |
| Zn | ≤0.2 |
| Ti | 0.10-0.30 |
| Al | The rest part |
Aluminum magnesium welding wire SAl5A06
Wire diameter
1.2, 1.6, 2.0, 2.4, 3.0, 4.0, 5.0(mm)
Wire spool size
D300(9kg), D270(7kg)
Packaging
Spool, straight bar, coiled wire, drum packaging
Chemical composition
| Element | Proportion/% |
| Si | ≤0.4 |
| Fe | ≤0.4 |
| Cu | ≤0.1 |
| Mn | 0.5-0.8 |
| Mg | 5.8-6.8 |
| Cr | - |
| Zn | ≤0.2 |
| Ti | 0.02-0.1 |
| Al | The rest part |
Aluminum alloy welding wire SAl6061
Wire diameter
1.2, 1.6, 2.0, 2.4, 3.0, 4.0(mm)
Wire spool size
D300(9kg), D270(7kg)
Packaging
Spool, straight bar, coiled wire, drum packaging
Characteristics of welding wire
6-series aluminum alloy tailor-made aluminum alloy welding wire to solve the problem of anodic oxidation color difference on the surface after welding.
Chemical composition
| Element | Proportion/% |
| Si | 0.4-0.8 |
| Fe | 0.7 |
| Cu | 0.15-0.4 |
| Mn | 0.15 |
| Mg | 0.8-1.2 |
| Cr | 0.04-0.35 |
| Zn | 0.25 |
| Ti | 0.15 |
| Al | The rest part |
Al-Zn welding wire SAl7075
Applications
Used in aerospace, scientific research units, high-stress structural parts that require high strength and strong corrosion resistance.
Chemical composition
| Element | Proportion/% |
| Si | 0.4 |
| Fe | 0.5 |
| Cu | 1.2-2.0 |
| Mn | 0.3 |
| Mg | 2.1-2.9 |
| Cr | 0.18-0.28 |
| Zn | 5.1-6.1 |
| Ti | 0.2 |
| Al | The rest part |
Wire diameter
1.2, 1.6, 2.0, 2.4, 3.0, 4.0(mm)
Wire spool size
D300(9kg), D270(7kg)
Packaging
Spool, Straight bar.
