What are the hot selling products of Chalco EC Grade aluminum conductive busbar?

Chalco hot selling EC Grade aluminum busbar products are 1060, 1350, 6060, 6082, 6101, 6061, 6063, copper clad aluminum bus bar, etc.

What is the production capacity of Chalco EC Grade aluminum conductive busbar?

Chalco can provide complete design, including machining, forming, and brazing. Cutting, stamping, bending, drilling and other processing can be completed according to the specific requirements of customers for current capacity and bending degree.

What is the surface quality of Chalco EC Grade aluminum conductive busbar?

The surface of Chalco conductive aluminum busbar products is free of burrs and other defects. Chalco can also provide anodizing, electroplating, spraying, and some other surface treatment to improve product corrosion resistance, aesthetics, and avoid short circuits and other issues.

What Insulation treatment can be done for Chalco conductive aluminum busbar?

Insulation coating (powder coating, epoxy resin coating or insulation paint coating, etc.). Insulating sleeve (PVC, heat shrink tubing, or silicone rubber, etc.).

What are the service fields of Chalco aluminum conductive busbar?

Power transmission and distribution system Industrial power application Buildings and building facilities New energy systems New energy electric vehicles

Aluminum Busbar Supplier | EC Grade

Aluminum bus bars are essential conductive components used in power distribution systems, switchgear assemblies, renewable energy installations, and battery applications. With advantages in lightweight design, cost efficiency, and reliable electrical performance, aluminum busbars are widely adopted in medium- and high-current applications where conductivity, thermal stability, and structural reliability are critical.

As a professional aluminum bus bar manufacturer and global supplier, Chalco provides a comprehensive portfolio of EC-grade and structural alloys including 6101 (T61), 1350, 1060, 6061, 6063, and 6082. Backed by integrated casting, extrusion, machining, and surface treatment capabilities, we support customized production, stable bulk supply, and export-ready project delivery. Our long-term cooperation with leading transformer, switchgear, and energy equipment manufacturers reflects our proven quality control and reliable supply performance in global power projects.

Chalco aluminum busbar partner

Aluminum Busbar Grades & Alloy Options

6101 EC Aluminum Bus Bar (T61) T6, T61, T63, T64, T65

6101 aluminum bus bar is a high-conductivity EC grade alloy widely used in switchgear and power distribution systems. Compared with 1350, it offers improved mechanical strength and better anti-creep performance.

High conductivity Anti-creep performance
1350 EC Aluminum Bus Bar H14, H16, H19

1350 aluminum busbar contains a minimum of 99.5% aluminum and is widely recognized as an EC-grade conductor alloy, providing excellent electrical conductivity. It is commonly used in battery busbars and high-current applications.

Maximum conductivity Battery applications
6061 Aluminum Bus Bar T4, T6

6061 aluminum bus bar offers a balance of conductivity and structural strength, making it suitable for applications requiring both electrical performance and mechanical stability.

Structural strength Good machinability
6063 Aluminum Bus Bar T5, T6, T66

6063 aluminum busbar is known for its excellent surface finish and extrusion performance. It is commonly used where aesthetic appearance and heat dissipation are important.

Surface finish Heat dissipation
6082 Aluminum Bus Bar T4, T6

6082 aluminum bus bar provides higher mechanical strength while maintaining reliable electrical conductivity, suitable for heavy-duty industrial installations.

High strength Industrial grade
1070 EC Aluminum Bus Bar

1070 aluminum bus bar offers very high electrical conductivity with excellent forming properties. It is commonly used in medium- and high-current electrical systems where conductivity is the primary requirement.

High conductivity Good formability
6060 Aluminum Bus Bar

6060 aluminum busbar provides a balance between electrical conductivity and extrusion performance. It is suitable for applications requiring smooth surface finish and lightweight structural design.

Lightweight Excellent extrusion
Custom Aluminum Bus Bar

Custom aluminum bus bars are available in various sizes, thicknesses, and surface treatments including tin plated aluminum bus bar options to meet specific project requirements.

Custom sizes Tin plated option

Aluminum Tubular Busbar (Bus Pipe)

Aluminum busbars are typically supplied in flat bar form. For high-current and substation applications, aluminum tubular busbars (aluminum bus pipes) provide an alternative structural solution.

Compared with flat bars, tubular busbars offer greater rigidity, improved heat dissipation, and reduced corona effects, making them suitable for long-span and outdoor high-voltage systems.

Chalco provides aluminum bus pipe solutions in multiple alloys to meet different electrical and structural requirements:

6101 Aluminum Bus Pipe – High conductivity with enhanced mechanical strength, widely used in high-current power transmission systems.
1350 Aluminum Bus Pipe – Maximum electrical conductivity, suitable for ultra-high current and substation bus systems.
6061 Aluminum Bus Pipe – Combines structural strength and conductivity for mechanically demanding installations.
6063 Aluminum Bus Pipe – Excellent extrusion performance and surface finish, ideal for precision applications.
1060 Aluminum Bus Pipe – High purity aluminum offering reliable conductivity and good formability for medium-current systems.
3003 Aluminum Bus Pipe – Improved corrosion resistance with moderate strength, suitable for industrial and outdoor environments.

For detailed specifications, dimensional data, and ampacity performance of tubular busbars, please refer to our dedicated Aluminum Electrical Bus Pipe page. For project-specific requirements or technical consultation, please contact our engineering team for support.

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Aluminum Busbar Ampacity & Current Carrying Capacity

The current carrying capacity (ampacity) of an aluminum busbar depends on alloy type, cross-sectional area, installation method, and ambient temperature. Proper sizing ensures safe operation, reduced temperature rise, and long-term reliability.

Below is a simplified reference for flat aluminum bus bars under standard installation conditions:

Size (mm)	Cross Section (mm²)	Approx. Ampacity (A)
30×5	150	~300 A
40×5	200	~400 A
50×5	250	~500 A
60×10	600	~1000 A

For detailed aluminum busbar ampacity data under different temperature rise limits and installation conditions, please refer to the full ampacity chart below.

Note: Ampacity values are approximate and may vary depending on installation conditions, airflow, and allowable temperature rise.

Aluminum Busbar Size & Dimensions

Aluminum busbar size selection depends on current carrying requirements, installation space, and temperature rise limits. Standard flat aluminum bus bars are available in various thicknesses, widths, and lengths to meet common electrical system specifications.

Thickness: typically 2 mm – 40 mm
Width: typically 10 mm – 200 mm
Length: up to 12 meters (custom cutting available)

For high-capacity power distribution and substation projects, large cross-section aluminum busbars can be customized to support higher ampacity and improved thermal performance. Wider and thicker busbars reduce resistance and temperature rise under heavy load conditions.

Custom aluminum busbar sizes, drilled holes, bending configurations, and surface treatments can be manufactured according to project drawings and technical specifications.

Chalco Aluminum Busbar Manufacturing & Surface Treatment Capabilities

Chalco manufactures aluminum busbars using precision extrusion, rolling, and CNC machining processes. Our production capabilities support stable electrical performance, dimensional accuracy, and project-based customization for industrial and power distribution systems.

Production Capability

Chalco manufactures aluminum busbars through both extrusion and large-size plate processing, supporting standard conductive bars as well as heavy-section industrial power applications.

Extruded busbars with stable cross-section control, available in lengths up to 12 meters for high-current systems
Heavy-section busbars processed from thick plates, supporting sizes up to 120 mm thickness and 600 mm width
Controlled flatness and dimensional tolerance for large-format industrial busbars

Surface Treatment Options

To enhance corrosion resistance and connection reliability, we provide multiple surface treatments for aluminum bus bars:

Tin Plated Aluminum Bus Bar – Reduces contact resistance and improves oxidation resistance in humid or outdoor environments.
Nickel or Silver Plating – Enhances conductivity and wear resistance for critical electrical connections.
Anodizing – Provides additional surface protection in specific industrial applications.

Copper Cladding & Insulation Solutions

For applications requiring bimetallic transition or electrical insulation, we offer:

Copper-clad aluminum processing (explosive welding, rolling cladding)
Powder coating and epoxy insulation
Insulation sleeves (PVC, heat shrink, silicone)

Precision Machining & Custom Fabrication

Custom aluminum busbar sizes and configurations can be manufactured according to technical drawings and installation requirements:

Custom cutting (up to 6 meters)
Drilling & punching for connection holes
CNC milling and slotting
Bending and forming for assembly integration
Thickness range: 2 mm – 40 mm
Width range: 10 mm – 200 mm

Applications of Aluminum Busbars

Aluminum busbars are widely used in medium- and high-current electrical systems where weight reduction, cost efficiency, and reliable conductivity are required. Proper alloy selection and structural design allow aluminum busbars to perform effectively across various industrial and power applications.

Power Transmission & Distribution: Used in substations, distribution transformers, switchgear assemblies, and panel boards. In high-current systems, aluminum busbars serve as primary electrical bus bar solutions for stable current transfer and structural integration.
Battery & Energy Storage Systems: In EV battery packs, energy storage cabinets, and charging infrastructure, lightweight aluminum conductors reduce overall system weight while maintaining reliable conductivity. See our dedicated battery bus bar applications for detailed configurations.
Power Electronics & Compact Equipment: In inverter systems, converters, and UPS equipment, space-saving conductor layouts are critical. In these cases, laminated busbars are often adopted to reduce inductance and improve thermal performance.
Industrial Equipment & Mechanical Installations: Manufacturing plants, mining facilities, and heavy-duty electrical installations use aluminum busbars for cost-effective current distribution, especially where large cross-sections are required.
Grounding & Safety Systems: Aluminum busbars are also used in grounding and bonding systems to ensure electrical safety and equipotential connection. Learn more about ground busbar applications.

Aluminum Busbar Applications in Power and EV Systems

Aluminum vs Copper Busbar Comparison & Transition Solutions

Aluminum and copper are both widely used materials in electrical busbar systems. Material selection depends on conductivity requirements, installation space, mechanical performance, and overall project cost. When properly engineered and installed, both aluminum and copper busbars can achieve reliable long-term performance in power distribution systems.

Electrical Conductivity: Copper has lower resistivity, but aluminum achieves comparable performance when properly sized.
Weight: Aluminum is approximately 50% lighter than copper, reducing structural load and installation effort.
Thermal Expansion: Aluminum has a higher expansion coefficient and requires proper fastening design.
Cost Consideration: Aluminum bus bars generally offer better cost efficiency in high-current and large-volume projects.

Copper and aluminum busbars are both widely used in power systems, and when properly sized and connected with suitable transition solutions, they can achieve reliable electrical performance while balancing conductivity, weight, and cost considerations.

Bimetallic Transition Plates

Copper-aluminum bonded plates designed to prevent galvanic corrosion and maintain low contact resistance in transition assemblies.
Copper-Clad Aluminum Busbars

Integrated bimetallic solution combining aluminum conductivity with a copper interface for stable copper-to-aluminum transitions.
Busbar Connectors

Used for multi-busbar connections and controlled transition assemblies.
Busbar Terminal Connectors

Support cable-to-busbar and copper-to-aluminum interface transitions in switchgear systems.

Chalco – Reliable Aluminum Busbar Manufacturer & Global Supplier

Chalco is a professional aluminum busbar manufacturer supplying EC-grade conductive busbars for power distribution, renewable energy, industrial equipment, and EV systems worldwide. We support large-scale production, stable quality control, and export-ready project delivery.

Complete Product Range: Aluminum, copper, and copper-clad aluminum busbars with EC-grade alloys including 6101, 1050, 1060, 1070, 1100, 1350, 6061, 6063, and 6082
International Standards Compliance: ASTM B317, ASTM B236, IEC 60105, EN 573-3, DIN EN 755-2, ISO 209
Certified Quality System: Mill Test Certificate (MTC) available, third-party inspection support
Stable Supply Capacity: Bulk production capability with consistent raw material sourcing
Global Export Experience: Supplying customers in Europe, North America, Southeast Asia, and the Middle East
OEM & Project Support: Drawing-based production, technical coordination, and flexible order quantities
Industry Partnerships: Long-term cooperation with transformer, switchgear, capacitor, and electrical equipment manufacturers

With integrated supply chain management and global project experience, Chalco ensures reliable delivery, competitive pricing, and long-term performance for aluminum busbar applications.

Aluminum Busbar Quality Control

Ampacity Chart of Copper and Aluminum Busbar

Converting Copper to Aluminum using an Ampacity Chart
Ampacity Conversion Chart			Copper C110		30° C Rise	50° C Rise	65° C Rise	Aluminum 6101		30° C Rise	50° C Rise	65° C Rise
Flat Bar Size in Inches	Sq. In	Circ Mils Thousands	Weight Per Ft in Lb.	DC Resistance at 20° C, Microhms/Ft	60 Hz Ampacity Amp*			Weight Per Ft in Lb.	DC Resistance at 20° C, Microhms/Ft	60 Hz Ampacity Amp**
1/2*1	0.5	637	1.93	16.5	620	820	940	0.585	31	347	459	526
1/2*1 1/2	0.75	955	2.9	11	830	1100	1250	0.878	21	465	616	700
1/2*2	1	1270	3.86	8.23	1000	1350	1550	1.17	15	560	756	868
1/2*2 1/2	1.25	1590	4.83	6.58	1200	1600	1850	1.463	12	672	896	1036
1/2*3	1.5	1910	5.8	5.49	1400	1850	2150	1.755	10	784	1036	1204
1/2*3 1/2	1.75	2230	6.76	4.7	1550	2100	2400	2.048	9	868	1176	1344
1/2*4	2	2550	7.73	4.11	1700	2300	2650	2.34	8	952	1288	1484
1/2*5	2.5	3180	9.66	3.29	2050	2750	3150	2.925	6	1148	1540	1764
1/2*6	3	3820	11.6	2.74	2400	3150	3650	3.51	5	1344	1764	2044
1/2*8	4	5090	15.5	2.06	3000	4000	4600	4.68	4	1680	2240	2576

1/4*1/2	0.125	159	0.483	65.8	240	315	360	0.146	123	134	176	202
1/4*3/4	0.188	239	0.726	43.8	320	425	490	0.220	82	179	238	274
1/4*1	0.25	318	0.966	32.9	400	530	620	0.293	62	224	297	347
1/4*1 1/2	0.375	477	1.450	21.9	560	740	880	0.439	41	314	414	482
1/4*2	0.5	637	1.930	16.5	710	940	1100	0.585	31	398	526	616
1/4*2 1/2	0.625	796	2.410	13.2	850	1150	1300	0.731	25	476	644	728
1/4*3	0.75	955	2.900	11	990	1300	1550	0.878	21	554	728	868
1/4*3 1/2	0.875	1110	3.380	9.4	1150	1500	1750	1.024	18	644	840	980
1/4*4	1	1270	3.860	8.23	1250	1700	1950	1.170	15	700	952	1092
1/4*5	1.25	1590	4.830	6.58	1500	2000	2350	1.463	12	840	1120	1316
1/4*6	1.5	1910	5.800	5.49	1750	2350	2700	1.755	10	980	1316	1512

1/8*1/2	0.0625	79.6	0.241	132	153	205	235	0.073	247	86	115	132
1/8*3/4	0.0938	119	0.362	87.7	215	285	325	0.110	164	120	160	182
1/8*1	0.125	159	0.483	65.8	270	360	415	0.146	123	151	202	232
1/8*1 1/2	0.188	239	0.726	43.8	385	510	590	0.220	82	216	286	330
1/8*2	0.25	318	0.966	32.9	495	660	760	0.293	62	277	370	426
1/8*2 1/2	0.312	397	1.210	26.4	600	800	920	0.365	49	336	448	515
1/8*3	0.375	477	1.450	21.9	710	940	1100	0.439	41	398	526	616
1/8*3 1/2	0.438	558	1.690	18.8	810	1100	1250	0.512	35	454	616	700
1/8*4	0.5	636	1.930	16.5	900	1200	1400	0.585	31	504	672	784

1/16*1/2	0.0312	39.7	0.121	264	103	136	157	0.037	494	58	76	88
1/16*3/4	0.0469	59.7	0.181	175	145	193	225	0.055	327	81	108	126
1/16*1	0.0625	79.6	0.242	132	187	250	285	0.073	247	105	140	160
1/16*1 1/2	0.0938	119	0.362	87.7	270	355	410	0.110	164	151	199	230
1/16*2	0.125	159	0.483	65.8	345	460	530	0.146	123	193	258	297
Source: Copper Development Organization; Aluminum Association
Note: Ratings depend upon configuration, air flow, ambient temp, etc. The values depicted are an approximation. Controlled testing is always required to validate.
Other considerations Forming the busbar (aluminum has a tendency to crack with very tight radius) Electroplating the busbar (white rust on aluminum, oxidation is an issue with aluminum) Configuration of the busbar (vertical or horizontal configuration)

Standard Conductive Aluminum Busbar Size Reference Table

Square angle aluminum bar
2mm	2*30	2*40	2*67	2*70	2.5* 25
3mm	3*10	3*15	3*20	3*25	3*30	3*40	3*50	3*60	3*67	3*75
3mm	3*110
4mm	4*10	4*15	4*20	4*25	4*30	4*40	4*45	4*50	4*60	4.6*60
4mm	4.8*9.8
5mm	5*15	5*20	5*25	5*30	5*35	5*40	5*50	5*60	5*80	5*100
6mm	6*20	6*25	6*30	6*40	6*50	6*54	6*55	6*60	6*65	6*70
6mm	6*75	6*80	6*100	6*120	6*150	6*160
6.3mm	6.3*50	6.3*63	6.3*63.5	6.3*80	6.35*50.8	6.35*76.2
7mm	7.6*80	7*150	7420*4
8mm	8*11	8*30	8*40	8*50	8*51	8*60	8*63	8*63.5	8*65	8*70
8mm	8*80	8*90	8*100	8*120	8*125	8.8*28.6
9mm	9*170	9*125	9. 2*64
10mm	10*20	10*25	10*30	10*40	10*45	10*50	10*60	10*63	10*65	10*70
10mm	10*80	10*90	10*100	10*110	10*114	10*120	10*125	10*140	10*150	10*160
12mm	12*30	12*40	12*45	12*50	12*60	12*70	12*76	12*80	12*100	12*120
12mm	12*125	12*130	12*140	12*150	12*160
12.5mm	12.5*90	12.5*100	12.5*125	12.5*127	12.7*101.6	12.7*160
13mm	13*125	13*130	13*160
14mm	14*100	14*120	14.5*80
15mm	15*30	15*35	15*50	15*60	15*80	15*100	15*120	15*125	15*150
16mm	16*30	16*90	16*100	16*110	16*125	16*130	16*140	16*150	16*160
20mm	20*76	20*100	20*120	20*130
Square bar	19*19	30*45	15*15
Round bar	Φ6	Φ8	Φ10	Φ11	Φ12	Φ14	Φ15	Φ15.6	Φ16	Φ18
	Φ20	Φ21	Φ22	Φ23	Φ25	Φ27	Φ28	Φ30	Φ32	Φ35
	Φ38	Φ40	Φ45	Φ50	Φ55	Φ60

Round angle aluminum bar
2mm	R2*20	R2.5* 50
3mm	R3*30	R3*40	R3*50	R3*60	R3*80	R3*100	R3*120	R3*160
4mm	R4*25	R4*30	R4*35	R4*40	R4*50	R4*60	R4.1*44.1	R4.7*151
5mm	R5*30	R5*35	R5*40	R5*45	R5*50	R5*60	R5*70	R5*75	R5*80
5mm	R5*90	R5*100	R5*120
6mm	R6*40	R6*50	R6*60	R6*70	R6*80	R6*100	R6*120	R6*140	R6*160
6mm	R6.3*63	R6.35*76.5
7mm	R7*70
8mm	R8*40	R8*50	R8*60	R8*80	R8*100	RS*120
10mm	R10*20	R10*40	R10*50	R10*60	R10*75	R10*80	R10*100	R10*120	R10*125
10mm	R10*150	R10*160	R10*170	R10.4*25
12mm	R12*80	R12*100	R12*110	R12*120	R12*125	R12*150	R12*160
12.5mm	R12.5*80	R12.5*125	R12.7*90	R12.7*127
13mm	R13*120	R13*125
14mm	R14*100	R14*120	R14*150
15mm	R15*100	R15*120	R15*130	R15*150
16mm	R16*150	R16*160
19mm	R19.05*101.6	R19.05*127
20mm	R20*80	R20*120	R20*130
Custom-shaped aluminum profiles	450	550	560	640	650	660	680	860	880
	8100	8120	1040	1080	10100	10120	1280	12100	12120
	15120	20130	2860

Aluminum Busbar Ordering & Pricing Information

The price of aluminum busbars depends on alloy type, cross-sectional size, surface treatment, and fabrication complexity. As a professional aluminum busbar manufacturer, Chalco provides competitive pricing based on stable raw material sourcing and large-scale production capacity.

Alloy Selection: EC-grade alloys such as 6101 and 1350 typically differ in conductivity and mechanical strength, affecting overall cost.
Cross-Section & Dimensions: Thickness, width, and length directly influence material consumption and current carrying capacity.
Surface Treatment: Tin plating, nickel plating, silver plating, or copper cladding will impact final pricing.
Machining & Customization: Drilling, bending, CNC processing, and special tolerances may affect production cost.
Order Volume: Bulk orders benefit from more competitive unit pricing.

For accurate aluminum busbar price quotation, please provide the following information:

Required alloy grade (e.g., 6101-T61, 1350-H19)
Dimensions (thickness × width × length)
Surface treatment requirements
Estimated order quantity
Application or installation environment (if applicable)

Our engineering team will evaluate technical requirements and provide a fast quotation along with material certification and delivery schedule details.

Chalco can provide you the most comprehensive inventory of aluminum products and can also supply you customized products. Precise quotation will be provided within 24 hours.

Get a quote