What is aluminum forging?

Aluminum forging is a manufacturing process that shapes aluminum material through compressive forces, resulting in parts with enhanced strength, durability, and reliability compared to other methods.

What are the advantages of aluminum forgings?

The advantages of aluminum forgings include a high strength-to-weight ratio, lightweight properties, excellent corrosion resistance, good thermal conductivity (in some alloys), design flexibility, good surface finish, and resistance to fracture and fatigue.

What types of aluminum forgings do you offer?

We offer a wide range of aluminum forgings including complex shapes, bars, step shafts, eccentric shafts, rotor shafts, hollows, hubs, tooled forgings, semi-closed die forgings, discs, and blanks. We also provide customized solutions.

What aluminum alloys do you work with?

We primarily work with high-performance aluminum alloys such as 6061 (including T6), 7075 (including T6), 2618, and also offer forging in alloys like 1100, 5083, 7079, 2014, 3003, 5086, 7039, 7175, 2024, 4032, 5383, and 7050.

What are the typical applications of your aluminum forgings?

Our high-quality aluminum forgings are used in various industries including aerospace (rocket adapters, aircraft landing gear components), automotive (suspension, steering knuckles, wheels), defense (missile components, armored vehicles), and industrial machinery.

What quality standards and certifications do you have?

We are committed to the highest quality standards and hold certifications including ISO 9001:2015 and AS9100D. Our products comply with standards such as AMS (AMS 4127, AMS 4133, AMS 4143, AMS 4144), ASTM B247, MIL-A-22771, ISO 783, and EN 754.

Do you offer custom aluminum forging services?

Yes, we offer comprehensive custom aluminum forging solutions. Our expertise includes cold forging, hot forging, die forging (closed die and 3D), open die forging, and ring forging to meet your specific design requirements.

Aluminum Forging Suppliers | Chalco Aluminum

Chalco is a trusted aluminum forging supplier dedicated to delivering high-quality forged components.

Our facilities are capable of producing a wide range of aluminum forgings—from simple shapes to highly complex geometries.

We also support custom forging solutions tailored to your specific requirements.

Aluminum forging specifications

ASTM B247, BS 1472, DIN 1749
AMS 4127 (7075‑T73 / T7351), AMS 4133 (2024), AMS 4143 (7075‑T6), AMS 4144 (7050 and other 7xxx series)
Custom specifications also supported, including AMS, DEF STAN, or customer-defined standard

Our forgings are produced under ISO 9001:2015 and AS9100D quality systems, with NADCAP approval for heat treatment and optional NDT (UT / PT).

Full traceability from Heat No. to final inspection is ensured. Compliance documents like MTCs, UT reports, and heat charts are available, and small-batch sampling is supported.Quick Quote

2024 aluminum board aviation certification

Chalco's full range of aluminum forging parts

Products in Chalco include forged bars, forged aluminum tubes, rolled forged rings, discs, hubs, blocks, shafts, and other forged shapes. We can also provide customized aluminum forging production services to meet your application needs.Quick Quote

Forged tube & fitting

Seamless, high pressure resistance, custom OD/ID

Forged shaft

High torque strength, long bar, precision balanced

Forged & rolled ring

Seamless structure, optimized grain flow, OD up to 1800 mm

Seamless rolled ring

Near-net shape, high fatigue resistance, aerospace grade

Forged plate

Flatness guaranteed, no porosity, high consistency

Forging block

High strength, high toughness, excellent machinability

Forged disc

Precision roundness, aerospace and automotive use

Forged bar

Full-size range, consistent microstructure, T6 / T651

Hub & tool forgings

High safety, long service life, custom design supported

Ultra-large forgings

Oversized capability, one-piece structure, industrial scale

Custom aluminum forging tailored to your most complex requirements — contact us now to bring your design to life.

Aluminum forging capabilities

Our value-added services include heat treatment, physical testing, non-destructive testing (NDT), rough and finish machining. Contact Chalco today to explore our aluminum forging solutions!

Custom shapes, sizes, and weights are available depending on your application.Quick Quote

Forging Shape	Max Forging Size	Max Weight
Aluminum Ring	OD 3" to 72" (76 mm – 1, 830 mm)	Up to 10, 000 lbs (4, 536 kg)
Aluminum Disc	Diameter 3" to 72" (76 mm – 1, 830 mm)	Up to 15, 000 lbs (6, 804 kg)
Aluminum Block	Cross-section up to 54" (1, 372 mm)	Up to 15, 000 lbs (6, 804 kg)
Aluminum Flat Bar	Width 3" to 72" (76 mm – 1, 830 mm)	Up to 20, 000 lbs (9, 072 kg)
Aluminum Round Bar	OD 3" to 72" (76 mm – 1, 830 mm)	Up to 20, 000 lbs (9, 072 kg)

Forging shape classification

Choose the right aluminum forging alloy for your application

6061 forged aluminum

Excellent corrosion resistance and weldability, ideal for structural applications.
7075 aluminum forging

Superior strength-to-weight ratio, commonly used in aerospace and automotive industries.
2618 aluminum forging

High strength at elevated temperatures, perfect for aerospace and high-performance engines.
6063 aluminum forging

Good surface finish and corrosion resistance, suitable for architectural and decorative uses.
6082 aluminum forging

High strength and good machinability, widely used in transport and structural applications.
7079 aluminum forging

High mechanical strength with improved stress corrosion resistance.
2024 aluminum forging

High fatigue resistance and excellent strength, best for aerospace components.
7050 aluminum forging

Excellent toughness and corrosion resistance, suitable for aerospace structural parts.
2014 aluminum forging

High strength and good machinability, ideal for aerospace and structural parts.
7175 aluminum forging

Superior strength and fatigue resistance, commonly used in aircraft structural components.
4032 aluminum forging

High wear resistance and low thermal expansion, preferred in automotive and engine parts.
5456 aluminum forging

High strength and seawater resistance, perfect for shipbuilding and pressure vessels.

Looking for other aluminum forging alloys? We offer a full range of custom options — scroll down to explore more.Quick Quote

Industry-focused aluminum forging solutions tailored to your application

Chalco Aluminum Forging prides itself on producing high-quality aluminum forgings, particularly in the aerospace, defense, automotive and recreational motorsports sectors.Quick Quote

Aerospace forgings

Aircraft structures, rocket adapters, space frames, satellite panels, and aerospace-grade fasteners.

Runway lampshade

Helicopter sling bracket

Aircraft valve

Defense applications

Missile casings, armored vehicle frames, launch tubes, and tactical weapon components.

Weapon receiver

AR 57 upper receiver

Machine gun scope

Transportation forgings

Forged wheels, suspension arms, transmission components, and heavy vehicle linkages.

Clutch plates

Suspension parts

Automobile struts

Industrial & construction

Structural connectors, load-bearing joints, brackets, and pressure equipment components.

Hammer

Big Hub

Professional

Medical & precision components

Orthopedic parts, surgical components, and precision medical-grade equipment.

Leg support

Valve

Consumer & sporting goods

Archery parts, bike frames, semiconductors, cookware, and high-performance gear.

Crossbow riser

Compound bow

Explore our full range of advanced aluminum forging processes

Aluminium Cold Forging

Delivers excellent dimensional accuracy, fine surface finish, and superior material utilization — ideal for high-volume precision components.

Aluminium Hot Forging

Forms complex shapes with superior strength-to-weight ratio — suitable for aerospace, automotive, and high-performance parts.

Closed Die Aluminum Forging

High-precision forging using tightly shaped dies — ideal for 6061, 7075, 2024 aluminum in critical applications.

Open Die Forging

Ideal for large and simple-shaped parts with refined grain structure and improved mechanical properties.

Ring Rolling

Produces seamless aluminum rings with exceptional strength — up to Ø72 in (1828 mm) for aerospace and energy use.

Drop Hammer Forging

High-speed forging with hammer strikes ensures fine detail and reliability — great for structural parts.

3D Forged Aluminum

Advanced CAD-to-forging for complex geometries — from mold design to finished precision components.

Top benefits of forged aluminum components

High strength-to-weight ratio
Lightweight / Low density
Excellent corrosion resistance
High thermal conductivity
Design flexibility
Good surface finish
High fracture toughness
Outstanding fatigue and crack growth resistance
Reliable cryogenic performance

Why chalco is your trusted aluminum forging manufacturer & supplier

Certified Quality Assurance: ISO 9001:2015 and AS9100D certified – every forged part comes with full traceability and MTCs.
One-Stop Manufacturing: We offer forging, heat treatment, CNC machining, NDT, and custom packaging — all under one roof.
Engineering Expertise: Our team provides alloy selection guidance, CAD support, and process optimization tailored to your needs.
Wide Forging Capability: From open die and closed die to ring rolling and aluminum hot forging — up to 20, 000 lbs per piece.
Proven Global Experience: We supply aluminum forgings to 48+ countries across North America, Europe, Asia, and the Middle East.

As one of the leading aluminum forging companies, Chalco provides end-to-end solutions from die design to final inspection.

Whether you're looking for reliable aluminum forging suppliers or high-precision aluminum forging manufacturers, we are your trusted partner for demanding industries like aerospace, automotive, and defense.

Mold Forgings

Classification of common alloys for chalco aluminum forgings

1000 series aluminum forgings

Chalco has AS9100 certification produces 1xxx aerospace aluminum forgings according to BS 5 L34, BS 2 L87, EN 573-3, AMS 4120, ASTM B247, QQ-A-367, etc. standards. 1xxx aluminum alloy mainly includes forged bars, forged rings, wheel rims and other forged products, which are used in aircraft structural parts, engine parts, hydraulic systems and other parts.

1200-forging
1200 aluminum alloy mainly includes forged bars, forged rings, wheel rims and other forged products, which are used in aircraft structural parts, engine parts, hydraulic systems and other parts.

Thermal conductivity Good conductivity High temperature stability

2000 series aluminum forgings

2000 series aluminum alloys are used in many industries, including aerospace, national defense and power generation. The following are some typical 2 series alloy models for Chalco's aluminum forgings.

2A50-forging

2A70-forging

2B50-forging

2618-forging

2025-forging

2018-forging

2219-forging

2014-forging

Forging Performance

4000 series aluminum forgings

4000 series aluminum alloy forgings are mainly used to manufacture materials for pistons and cylinders of steam engines, as well as complex forgings that work below 200 ℃ and bear heavy loads.Quick Quote

4032-forging
4032 aluminum forgings produced according to AMS 4145, QQ-A-367 4032 standards are usually used to manufacture forged pistons, forged compressor parts, wear-resistant parts, etc.

High strength Good wear resistance Good heat resistance

5000 series aluminum forgings

5000 series aluminum alloys are used in many industries, including various national defense departments. The following are some typical 5 series alloy models for Chalco's aluminum forgings.

5004-forging

5083-armored-vehicle-forging

5251-forging

6000 series aluminum forgings

6000 series aluminum alloys are used in many industries, including oil and gas, petrochemical and marine sectors. The following are some typical 6 series alloy models for Chalco's aluminum forgings.

6061 6082 Wheel Hub Forging

6a10-auto-forging

6082-auto-forging

6061-auto-forging

6a02-forging

6082-forging

6061-forging

6151-forging

Forging Performance

7000 series aluminum forgings

7000 series aluminum alloys are used in many industries, including aerospace, national defense and racing. The following are some typical 7 series alloy models for Chalco's aluminum forgings.Quick Quote

7079-forging

7075-forging

7050-forging

7014-forging

7175-forging

Forging Performance

Aluminum forging process

1Preparation: A clean aluminum billet, sized appropriately for the final part, is prepared.
2Heating: The billet is heated to the optimal forging temperature (typically between 700°F and 950°F, depending on the alloy), making it soft and malleable.
3Forging: Sufficient force is applied using presses or hammers to shape the aluminum in stages: upsetting (widening the cross-section), drawing (extending the length), and finishing (achieving the final form).
4Cooling: The forged part is carefully cooled to room temperature to prevent cracking or warping, especially important for larger components.
5Machining & Finishing: The near-net-shape forging is then machined to achieve precise dimensions and may undergo surface treatments like polishing, anodizing, or coating for improved appearance and protection against corrosion.

For successful aluminum forging, ensure the right alloy and precise temperature control, and partner with us for optimized equipment and expert manufacturing.

Aircraft structure

Forged vs. cast aluminum vs. billet: What's the difference?

Forged Aluminum – High strength, excellent fatigue resistance, ideal for structural and load-bearing parts.

Cast Aluminum – Cost-effective, complex shapes possible, but lower strength and more internal porosity.

Aluminum Billet – Raw material (extruded or cast) used for further processing like forging or CNC machining.

Need maximum strength and reliability? Choose forged aluminum.
Need complex shapes at lower cost? Choose cast aluminum.
Need base material for machining? Start with aluminum billet.

Free Forgings

Aluminum forging FAQs

Q: Can aluminum be forged?

A: Yes. Forged aluminum offers higher strength and structural integrity than cast or machined parts. It's widely used in aerospace, automotive, and industrial applications.

Q: What is aluminum hand forging?

A: Aluminum hand forging refers to manual, small-batch forging that allows for precise control over shape and grain flow — ideal for custom or prototype parts.

Q: Can forged aluminum be welded?

A: Yes, alloys like 6061 forged aluminum can be welded. Proper technique and post-weld treatment help maintain strength and avoid defects.

Q: How strong is forged aluminum?

A: Very strong. It provides excellent impact resistance and is ideal for high-stress and safety-critical applications compared to cast parts.

Q: What is the forging temperature for aluminum?

A: Typically between 700°F and 950°F (370°C–510°C), depending on the alloy. Some may require temperatures up to 1100°F (593°C).

Q: Can 6061 aluminum be forged?

A: Absolutely. 6061 is one of the most versatile forged aluminum alloys, suitable for discs, blocks, rings, and custom shapes with excellent weldability and corrosion resistance.