Forged Tube and Fittings

In demanding industries such as aerospace, energy, oil and gas, and heavy equipment, forged tube and forged pipe have become the preferred alternative to traditional welded pipes due to their superior strength, density, and seamless structure.

Chalco provides forged pipe products of various materials and types, including seamless forged pipe and various special-shaped forged pipes, and also supplies forged pipe fittings, which can fully meet customers' needs in high pressure, high temperature and corrosive environments.

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Chalco forged tube & pipe product type overview

In order to better meet the actual needs of different industry projects in terms of strength, structure and pressure resistance, we continue to deepen the manufacturing and process development of forged tubes and pipe, and continue to expand product types and structural forms. Whether it is used in high-pressure fluid systems or special connection requirements under complex working conditions, we can provide matching forging solutions. The following are common product types, which can be flexibly customized according to drawings or working conditions.Quick Quote

In-stock forged tube alloys and key advantages

In order to meet the differentiated needs of customers in various industries in terms of pressure resistance, corrosion resistance, weight control and high temperature performance, we provide a full range of forged tube material options, covering a variety of common and special metal materials. All materials support forging, and can provide certification and test reports according to international standards or project requirements.

Aluminum forged tube – Compact, durable, ready for high-load tasks

Aluminum alloy forged tubes are widely used in aerospace, rail transportation, high-end manufacturing and other fields due to their excellent specific strength, corrosion resistance and machinability. Compared with extruded aluminum tubes or welded aluminum tubes, the forging process can significantly improve the structural density and mechanical properties of the tubes, especially for key structural parts with extremely high requirements for safety and reliability.Quick Quote

• Aluminum alloy is only one-third the density of steel, helping reduce weight and improve efficiency
• Forged grades like 7075 offer excellent tensile strength and fatigue resistance
• Alloys such as 5083 and 6061 resist corrosion in salt spray, humidity, and heat
• Suitable for T6, T651 states with good machinability and surface treatment compatibility
• Forged tubes have uniform structure with no welds or shrinkage defects
• Commonly used in aerospace, drones, trains, pressure pipes, and lightweight auto parts

6061 aluminum forged tube

7075 aluminum forged tube

5083 aluminum forged tube

Titanium forged tube – High strength, lightweight, engineered for extreme environments

Titanium alloy forged tubes are widely used in high-end fields such as aerospace, marine equipment, nuclear energy systems, biomedicine and chemical industries due to their excellent specific strength, corrosion resistance and high temperature resistance. The forging process makes titanium tubes have higher density and uniformity of structure, which is an ideal choice to replace welded titanium tubes and rolled tubes, especially for key parts with extremely high safety requirements.Quick Quote

• Titanium alloy offers high specific strength at only 60% the weight of steel
• Excellent corrosion resistance in seawater, chloride, acid, and alkali environments
• Maintains stable performance at 300–600°C for engines and heat systems
• Forged structure eliminates weld defects and improves overall reliability
• Biocompatible and safe for medical use, including implants and surgical tools
• Ideal for CNC machining, surface polishing, and precision internal/external turning

Steel forged pipe - high strength, high pressure resistance, suitable for a variety of heavy-duty industrial systems

forged steel pipes are commonly used in heavy industrial systems such as hydraulic systems, pressure pipelines, oil drilling, nuclear energy equipment, etc. Compared with rolled or welded pipes, forged steel pipes have more advantages in terms of structural density, pressure bearing capacity and fatigue life, and are especially suitable for complex environments such as high impact, high frequency vibration or deep well high pressure.Quick Quote

• Withstands high pressure, impact, and vibration for energy and heavy equipment applications
• Supports a wide range of materials like carbon steel, alloy steel, and stainless steel
• Resists heat and corrosion, ideal for high-temperature and chemically harsh systems
• Easy to machine and weld, compatible with CNC, drilling, and heat treatment
• Customizable in size and structure, including thick-wall and large-diameter options
• Offers full material traceability and compliance with ASTM, ASME, DIN, and GB standards

Precision-machined fittings for forged tube systems

In order to meet customers' needs for connectors in piping systems, Chalco also provides a variety of forging-grade pipe fittings, which can be assembled with our forged pipes to achieve consistent alloys and matching structures. They are widely used in high-pressure pipelines, corrosion-resistant systems and complex structure connection scenarios.Quick Quote

Product types covered: forged elbows (Elbow), tees (Tee), reducers (Reducer), caps (Cap), flanges (Flange), etc.

Manufacturing standards: ASME B16.9 / MSS-SP / GB/T, EN, etc., support non-standard drawing customization

Delivery form: blank, rough processing, fine processing, supporting quality documents such as flaw detection/material certification

Aluminum/Titanium/Steel Elbow

Change the direction of fluid flow (usually 90°, 45°)

Return Elbow / 180° Elbow

Achieve U-shaped reflux

Reducing Elbow

Elbows can also achieve pipe diameter transition

Tee

The pipeline branch is a T-shaped structure

Reducing Tee

The diameter of the tee branch pipe is smaller than that of the main pipe

Cross / Four Way

Realize cross connection, four directions

Concentric Reducer

The pipe diameter axis is consistent and the connection is gradual

Eccentric Reducer

The bottom of the tube is straight to avoid water accumulation or air blockage

End Cap / Dished Head

For end sealing of pressure equipment

Flange

For bolt connection or equipment flange assembly

Union

Detachable quick connector for easy disassembly and maintenance

Coupling

Straight connectors between pipes (internal thread / external thread)

Chalco forged tube pipe products cooperation areas

Chalco's forged tubes and pipes are precision-engineered components for high-end equipment—not general-purpose products. They are designed for demanding conditions such as high temperature, high pressure, or corrosive marine environments, where strength, structural integrity, and system compatibility are critical.

To meet these needs, Chalco offers not only a wide range of alloy forged pipes but also a full line of forged fittings—elbows, tees, reducers, flanges—for consistent materials, precise fit, and synchronized delivery, helping customers build safer, more efficient pipeline systems.

Forged tubes for aerospace

Forged aluminum alloy and titanium alloy pipes are widely used in fuselage structures, hydraulic systems, engine accessories and other parts to meet the application requirements of lightweight, high strength and seamless structure.

Chalco excels in aerospace forged tubes by using high-performance alloys like 7075 and TC4, providing seamless forging to eliminate weld fatigue, and combining precision forging with CNC machining for superior consistency and strict assembly quality.Quick Quote

Recommended alloy products

• 7075 aluminum alloy forged tube – aircraft structure, landing gear connector
• 2024 aluminum alloy forged tube – hydraulic system, flight control transmission parts
• TC4 Titanium Alloy Forged Tube (Auxiliary) – Hot End Components of Engine Pipe

Forged tubes for Defense & Military

The military industry demands high strength, safety, and reliability. Chalco's forged aluminum and titanium alloy tubes are seamless, dense, and customizable, ideal for aircraft, hydraulics, missiles, and mobile platforms facing impact and extreme conditions.

Using advanced 7075 and 2024 alloys, our precise forging improves durability and fatigue resistance. We offer tailored solutions with special shapes, thick walls, and complex interfaces to meet diverse military needs.Quick Quote

Recommended products

• 7075 aluminum alloy forged tube – fighter aircraft structural parts, load-resistant connecting arms
• 7050 aluminum alloy forged pipe – high-strength main load-bearing structure, cabin connection system
• TC4 (Ti-6Al-4V) titanium alloy forged tube – hot end section, high-strength connection area

Forged tubes for Oil & Gas

Forged steel pipes and nickel-based alloy pipes are widely used in deep wells, water injection, high-pressure transportation and other systems. They have excellent pressure-bearing capacity and corrosion resistance and are suitable for complex marine and land working conditions.

In the oil and gas sector, we address high-pressure impact loads with seamless thick-wall forged pipes and recommend corrosion-resistant alloys like 316L and Inconel to withstand acidic environments. Our products also meet international certification standards such as API, ASME, and ASTM to ensure reliable performance.Quick Quote

Recommended alloy products

• 6061 aluminum alloy forged tube – used for light load connection section, control system bracket
• 5083 aluminum alloy forged pipe – corrosion resistant pipe/encapsulation shell structure
• AISI 4130 alloy steel forged pipe – High pressure transmission, wellhead equipment parts

Forged tubes for Power & Nuclear

The power station system demands pipes with high temperature and pressure resistance, as well as long-term operational stability. Forged pipes are widely used in boilers, heat exchangers, cooling circuits, and nuclear reactor structures to ensure reliability and safety under extreme conditions.

For nuclear applications, we use thick-walled alloy steel forged pipes that withstand thermal and pressure cycles. Their dense, defect-free structure reduces fatigue risks, ensuring durability. All products meet rigorous nuclear standards such as ASME, GB, and EN for quality and testing.Quick Quote

Recommended products

• 6061 aluminum alloy forged tube – Auxiliary structure of nuclear power plant, cooling circuit support
• 2219 aluminum alloy forged tube – high temperature resistant/welded structure aluminum parts
• SA-335 P91 alloy steel forged pipe – thick wall pipe fittings for steam and boiler main system

Forged tubes for Rail & Marine

Aluminum alloy forged pipes are widely used in the rail and ship industries for brake systems, cooling channels and structural connectors, taking into account the requirements of lightweight, corrosion resistance and fatigue resistance. The weld-free forged structure effectively extends the service life and is suitable for high-speed operation and marine environment.

Continuous vibration and fatigue loads require dense, defect-free forged tubes. Corrosive environments call for corrosion-resistant aluminum alloys like 5083 and 6061. For limited installation space, we offer customized special-shaped structural pipe fittings to meet precise project needs.Quick Quote

Recommended products

• 5083 aluminum alloy forged pipe – hull piping, train cooling module
• 6061 aluminum alloy forged tube – High-speed rail braking system, structural frame connection
• 316L stainless steel forged pipe – Marine pumps and valves, high humidity and corrosion resistant environment

Forged tubes for Chemical & Pharmaceutical

Chemical and pharmaceutical systems demand high purity, corrosion resistance, and structural safety in pipes. Aluminum alloy forged pipes are used for instrument brackets, non-reactive components, and clean system parts, while titanium and stainless steel handle high-corrosion and high-purity conditions.

To reduce corrosion and system load, we use aluminum alloys like 5083 and 6061 with precise, weld-free inner and outer diameter finishing. For highly corrosive chemical environments, pure titanium or 316L stainless steel are selected for reaction interface pipe sections.Quick Quote

Recommended products

• 6061 aluminum alloy forged tube – used for clean area frames and non-reactive channels
• 5083 aluminum alloy forged tube – corrosion-resistant shell, auxiliary support system
• TA2 (Gr.2) titanium alloy forged tube – strong corrosion reaction medium channel)

For more special industries and alloy requirements, please consult Chalco's professional consultants to provide you with exclusive forged pipe material selection solutions. Quick Quote

Chalco forged pipe production capacity and quality control system

We have a complete forging processing and quality control system, and can provide forged pipe products with stable performance and precise specifications for various high-end industries. From mold design, blank forming, CNC machining to heat treatment and testing, each process strictly follows the standard process to ensure that the product is stable and reliable in terms of mechanical properties, dimensional control and organizational consistency.

Processing capability and parameter range

• Outer diameter range: Ø20mm – Ø800mm
• Wall thickness range: ≥5mm, the structure can be customized according to the drawing
• Maximum length: up to 1500mm (some materials can support longer)
• Forging tolerance: Normal ±0.5mm, can be controlled more strictly on demand
• Supply state: Annealed (O), T6, T651, T73, or customer specified state

Production process

• Open die forging (free forging/die forging)
• Ring Forging/ Perforation/ Special Shape Forging
• Heat treatment (T6, solution + aging, annealing, etc.)
• CNC finishing (turning, drilling, inner and outer diameter control)
• Surface treatment (sandblasting, electrolysis, anodizing, etc.)

Quality system and standard implementation

• Strictly implement international standards such as ASTM, ASME, EN, GB, MIL, etc.
• Can provide material certification, heat treatment report, dimensional inspection report, etc.
• Support third-party testing: UT (ultrasound), RT (radio), PMI, mechanical properties, etc.
• Passed ISO 9001 / AS9100 / GJB and other quality management system certifications
• Military, aviation and other projects can provide complete resume control and drawing docking services

Frequently Asked Questions (FAQ) for purchasing forged pipe products

Q1: Do you support customization of non-standard sizes or special-shaped forged tubes?

Of course. We support customized forged pipe products according to drawings, samples or parameter requirements, including non-standard solutions such as special-shaped sections, multi-interface structures, special wall thicknesses, etc. Welcome to send the demand documents to our engineering team for evaluation.

Q2: What are the commonly used forging alloy materials to choose from?

Common optional materials include: aluminum alloy (6061, 7075, 5083, 2024, 7050, etc.), titanium alloy (Gr.2, TC4, Ti-6242, etc.), stainless steel (304, 316L), alloy steel (4130, 4140, P91) and nickel-based alloy (Inconel 625 / 718), etc. Special alloys can also be purchased according to project requirements.

Q3: How long is the product delivery time? Can it be expedited?

conventional aluminum alloy forging pipes is 10-20 days, and for special structures or high-strength alloys it is about 20-30 days. We support expedited production scheduling services for some projects, and can clarify the delivery time requirements during communication.

Q4: What quality tests do your products go through?

All products can undergo dimensional inspection, ultrasonic testing (UT), and mechanical property testing before leaving the factory. Some alloys support PMI, RT, hardness, metallographic and other testing, and third-party reports (such as TÜV, BV, SGS, etc.) can be provided on demand.

Q5: What is the minimum order quantity? Can I order a small quantity for sample?

We support low minimum order quantity and sample customization services. The minimum order quantity for conventional forged pipes is as low as 1 piece, which is convenient for customers to do preliminary proofing and verification.

Q6: Can it be implemented according to customer standards or international specifications?

Yes. We have the ability to process and inspect according to ASTM, ASME, GB, MIL, EN and other standards, and support the standard docking and resume control of drawings in the military, aerospace, energy and other industries.