7075, 6061, 7050 Forged Aluminum Bars – Aerospace & Precision Use

Chalco supplies high-performance forged aluminum bars engineered for critical applications in aerospace, defense, tooling, and industrial systems. Compared with rolled or cast bars, forged bars offer superior grain structure, fatigue strength, and dimensional stability — ideal for structural components requiring extreme strength, precision, and durability.

We specialize in forging aerospace-grade alloys such as 7075, 6061, and 7050, with optional heat treatments like T6 and T651. Whether you need large-diameter round bars, precision-machined flat sections, or custom-profile forgings, Chalco delivers tight-tolerance, certified products tailored to your project needs.

• Product Types – Round, Flat, Square, Custom Sections
• Main Grades – 7075 / 6061 / 7050 / 2024 / 4032
• Applications – Aerospace, Military, Rail, Medical, Energy
• Production Capability & Quality Certifications
• Selection Guide & Related Forged Products
• FAQs – Specs, Customization, Certification, Delivery

Chalco Forged Aluminum Bar Types – Round, Flat, Custom Profiles

Chalco offers a wide range of forged aluminum bar types to meet demanding applications in aerospace, defense, mold making, and energy systems. Our forged bars deliver excellent strength, dimensional precision, and heat treatment performance. Choose from standard or custom shapes in 7075, 6061, 7050, 2024, and other alloys.

Aluminum Forged Bar Grades – 6061 / 7075 / 7050 / 2024 / 4032

Chalco specializes in high-performance aluminum forged bars with stable supply of key grades such as 7075, 6061, 7050, 2024, 4032, and 5083. These alloys deliver excellent strength, fatigue resistance, and thermal stability for aerospace, defense, and precision machining applications.

All aluminum forging bars are available with T6, T651, O, H116 temper options, cut-to-length service, and certification-ready delivery. For other materials such as titanium and stainless steel forged bars, please contact us for multi-material options.

7075 aluminum forged bar

7050 aluminum forged bar

4032 aluminum forged bar

In addition to the popular grades listed above, Chalco also supports other aerospace and industrial aluminum forged bars, including 2618, 2219, 6082, and 7475. These materials are available upon request with full documentation and customized processing options.

Looking for specific alloy support or project-based recommendations? Contact Chalco experts or request a quick quote to get material advice, processing guidance, and delivery solutions tailored to your application.

Chalco Forged Aluminum Bar Applications in Key Industries

Chalco's forged aluminum bar products are widely used in industries requiring high structural strength, dimensional precision, and performance stability. Our bars support critical applications across aerospace, automotive, defense, industrial equipment, and energy systems, helping customers enhance reliability and reduce weight through superior forged solutions.

Aerospace Forged Components: 7075 / 7050 / 6061 Aluminum Bars

Chalco's aerospace-grade aluminum forgings are engineered for flight-critical parts that operate under extreme loads and temperature fluctuations. These bars are widely used in fuselage connectors, wing spars, landing gear, engine mounts, and airframe brackets.

Through tight grain control, directional forging, and optimized heat treatment, we ensure enhanced fatigue life and crack resistance. Our products meet AMS and ASTM specifications, offering light weight and high integrity for long-duration aerospace missions.

• 7075 aluminum forged bar – ultra-high strength, ideal for structural frames
• 7050 aluminum forged bar – excellent corrosion and stress resistance for thick sections
• 6061 aluminum alloy forging – for structural panels, brackets, and fittings
• 2014 aluminum forging – fatigue-resistant gear and linkage components

Automotive Structural Forgings: 6082 / 6061 / 7075 Aluminum Bars

Chalco provides forged aluminum bars for lightweight vehicle structures and high-performance powertrains. Products are used in suspension arms, steering knuckles, crash-resistant members, battery box rails, and transmission supports.

Using high-strength, corrosion-resistant aluminum alloys, we help customers reduce vehicle weight and enhance energy efficiency. Excellent dimensional control supports large-volume CNC machining and assembly consistency.

• 6082 aluminum forged bar – strength and toughness for underbody components
• 6061 aluminum forged bar – balanced performance, ideal for motor housings
• 7075 aluminum forged bar – ultra-strong knuckles and support arms

Defense & Military Forgings: 7050 / 2024 / 6061 Aluminum Bars

Military systems require forged aluminum bars with maximum durability under stress, corrosion, and vibration. Chalco forged bars are applied in armored connectors, UAV frameworks, missile rails, and control actuators.

Through precise flowline alignment and heat treatment, Chalco delivers bars with long service life and mission-critical reliability. These bars can be customized for dimensional tolerances, hole reservations, and further machining.

• 7050 aluminum forged bar – anti-corrosion and high strength for frames
• 2024 aluminum forged bar – fatigue resistance for load-bearing brackets
• 6061 aluminum forged bar – impact-resistant for auxiliary systems

Forged Aluminum Bars for Rail Transit & Industrial Equipment

Chalco forged aluminum bars are widely used in automated equipment, mold platforms, railcar subframes, and linear motion systems. These applications demand precision surfaces, machining allowance, and stability under thermal cycles.

We offer bars in T6, T651 states and fixed lengths to match mold sizes and reduce waste. Chalco's forging quality ensures consistent properties across sections for large mechanical bases and support assemblies.

• 5083 aluminum forged bar – corrosion-resistant for base plates and tooling blocks
• 7075 aluminum forged bar – high-rigidity for moving platforms and linear rails
• 6061 aluminum forged bar – general-purpose for structural supports

Forged Aluminum Bars for Energy, Oil & Gas Systems

Chalco aluminum forged bars are used in wind turbines, offshore platforms, nuclear power enclosures, and utility infrastructure. These systems face corrosive exposure and mechanical stress over long lifecycles.

Aluminum alloys like 5083 and 6061 offer lightweight, corrosion resistance, and machinability. Our forged bars can be supplied in pre-machined or semi-finished states to accelerate installation and reduce on-site processing.

• 5083 aluminum forged bar – marine-grade, ideal for platforms and casings
• 6061 aluminum forged bar – excellent structural performance, easy to machine
• 7075 aluminum forged bar – heavy-duty support systems and brackets

Looking for industry-specific forged aluminum bar solutions? to customize alloys, sizes, and specifications that match your structural performance needs.

Chalco Forged Aluminum Bar Production Capacity and Quality Control

Chalco specializes in the manufacturing of aluminum forged bars with advanced forging and heat treatment capabilities. We support both standard and custom aluminum forging requirements across aerospace, military, industrial, and precision machining sectors.

Our forged bar production covers a wide range of materials, including high-strength 7075/7050, corrosion-resistant 5083, and high-performance 6061/2024 aluminum alloys. We offer comprehensive services from forging and rough machining to precision sizing and surface treatment.

Aluminum Forging Capabilities

• Forging methods: free forging, closed die forging, and shaped forging for aerospace and defense applications
• Forging equipment:
  • 8000-ton hydraulic press – ideal for large-diameter aluminum bar production
  • 4000-ton hydraulic hammer – suitable for aerospace-grade forged bars
  • Auxiliary lines include automated manipulators, high-temperature furnaces, and precision sawing systems
• Forged aluminum bar dimensions:
  • Diameter: Ø50mm to Ø1000mm
  • Length: 300mm to 5000mm

Heat Treatment and Processing Services

• Advanced quenching and aging lines with temperature control accuracy of ±2℃
• Heat treatment states supported: T6, T651, O, H116, and solution/aging treatments for aerospace and defense bars
• Processing services:
  • Rough turning, cut-to-length sawing, center drilling, precision chamfering, custom stamping
  • Surface roughness controllable to Ra ≤ 1.6μm (depending on process)

Testing and Certification

• Ultrasonic testing (UT) to ASTM A388 / GB/T 6402 standards
• Metallographic analysis: grain size, inclusion content, and fiber flow control
• Mechanical properties test: tensile, yield, elongation, and hardness (HB/HV)
• Dimension and flatness inspection, surface defect detection
• Traceable documentation: material COA, heat treatment logs, third-party test reports (SGS/BV/TÜV)

Standards and Compliance

• Aerospace: AMS 4127, AMS 4124, HB/Z 140
• Military & Engineering: ASTM B247, ASME SB-247, GB/T 3190, ISO 683, EN 754-5
• All aluminum forged bars meet export-grade specifications with optional EN/AMS/ISO certification

Chalco is committed to delivering high-performance aluminum forged bars through precise process control, full traceability, and flexible production. to request technical support or a quote today.

Forged Aluminum Bar Selection Guide & Related Solutions

Forged aluminum bars represent the high-performance category within Chalco's aluminum bar products. Engineered for critical structural components, they offer superior strength, fatigue resistance, and dimensional stability — making them the ideal choice for aerospace structures, defense parts, precision molds, and heavy-duty industrial assemblies.

To help you select the most suitable alloy for your application, Chalco offers a comprehensive range of forged aluminum grades:

• 7075 forged aluminum bar – Ultra-high strength, widely used in aerospace, military, and performance-critical structures.
• 7050 forged aluminum bar – Excellent stress corrosion resistance and toughness, ideal for thick-section aerospace components.
• 6061 forged aluminum bar – Balanced strength, corrosion resistance, and good machinability; suitable for structural frames, brackets, and general-purpose CNC parts.
• 2024 forged aluminum bar – High fatigue strength and good machinability, preferred in aviation joints and transportation systems.
• 4032 forged aluminum bar – Excellent wear resistance and dimensional stability, used in high-temperature or motion-heavy parts such as automotive engine components.

In addition to forged bar stock, Chalco also supplies a full range of aluminum forged components, including forged discs, forged rings, forged blocks, forged shafts, and forged fittings, tailored for structural and high-load applications. Explore our full range of precision-forged aluminum parts to match your machining or assembly requirements.

Aluminum forged plate

Aluminum forged block

Aluminum forged disc

Aluminum forged shaft

Aluminum forged tube and fittings

Aluminum forged & rolled ring

Need help choosing the right forged aluminum bar or shape for your project? Contact Chalco now for expert recommendations and a fast quote.

Frequently Asked Questions (FAQ) About Forged Aluminum Bar Products

What is the size range available for forged aluminum bars?

Chalco supplies forged aluminum bars with diameters from Ø50mm to Ø1000mm and lengths from 300mm to 5000mm. We also support custom sizes based on your engineering drawings or performance requirements.

Do you support custom forged bar shapes and pre-machining?

Yes. We offer custom forging bar services for non-standard shapes, grooved or slotted profiles, and stepped geometries. Machining services such as rough turning, chamfering, center drilling, and part marking are also available.

What heat treatment conditions are available?

Our aluminum forged bars are available in T6, T651, O, H112, and other states depending on the alloy and application. We can recommend suitable heat treatment solutions for strength, corrosion resistance, or machinability needs.

Can you provide complete material certification and testing reports?

Absolutely. All forged bar shipments include a Certificate of Analysis (COA), heat treatment records, and are eligible for third-party inspections (SGS, BV, TÜV) as well as ultrasonic or other non-destructive testing upon request.

What is your minimum order quantity (MOQ)? Do you support small orders?

Our MOQ for standard-size forged aluminum bars is just 1 piece. We welcome sample orders for testing or trial runs. For custom alloys or special-shaped bars, the MOQ may vary—please send us your drawing or specifications for confirmation.

What is your typical lead time for forged bar orders?

We maintain stock for popular forged aluminum alloys such as 6061, 7075, and 2024. Standard items can ship within 7–10 days, while custom or heat-treated products typically require 2–4 weeks. Rush orders are available on request.

Do you offer international shipping and export-grade packaging?

Yes. Chalco supports global export of all forged bar products. Items are packaged in seaworthy wooden crates or pallets, with rust-proof wrapping, part labeling, and secure bracing to ensure safe air or ocean freight delivery.

How can I start a custom forged aluminum bar order with Chalco?

Simply contact our technical team with your alloy, dimension, and application requirements. We offer engineering consultation, fast sampling, and full production support to help you streamline your supply chain. Click 'Get a Quote' to get started.