Aluminum Forged Bar

Forged bar is a high-performance bar product formed by repeatedly pressing metal blanks through forging process. It has excellent internal density, mechanical properties and structural stability. Compared with rolled bars or cast bars, forged bars have more advantages in fatigue resistance, impact resistance and machinability, and are widely used in engineering structures with extremely high requirements for strength, safety and precision.

We provide a variety of material options including aluminum alloy forging bars, titanium alloy forging bars, and steel forging bars, especially high-performance aluminum (such as 6061, 7075, 2024, 7050, 2219, 4032, etc.) as core products to meet the diverse needs of aerospace, rail transportation, military equipment, mold processing and other industries. Start exploring:

• Product type — round square, rectangular, hex, custom section
• Alloy material in stock — aluminum, titanium, steel
• Areas of cooperation
• Chalco manufacturing strength
• Chalco bar products overview & seleciton guide
• FAQ

Chalco forged bar product type overview

To meet the high-performance demands of aerospace, energy, and structural applications, Chalco offers forged bars with excellent strength, toughness, and machinability. A wide range of sizes and alloys is available, with flexible customization based on drawings or service conditions.

Chalco stock forged bar rod materials and performance advantages

Chalco specializes in fast-delivery forged rods, with stable inventory and strong capabilities in aluminum alloys such as 6061, 7075, 2024, and 4032. Titanium and steel forged rods are also available to support multi-material needs in aerospace, defense, and industrial applications.

At the same time, we also provide customers with customized and supporting services for some titanium alloy and steel forging bars to meet the needs of multi-material coordination in specific structures, environments and connection parts. Quick Quote

Aluminum forging bar rods— lightweight, high-strength, machinable, suitable for precision manufacturing in multiple scenarios

Chalco has long focused on the research and development, forging and processing of aluminum alloy forging bars. It has mature heat treatment capabilities and dimensional control processes. Its products are widely used in aerospace, military equipment, rail transportation, mold structure, automation equipment and other industries that have extremely high requirements for strength and lightweight.

Chalco supports conventional and non-standard customization of various grades of aluminum alloy forging bars, and have the ability to stock stocks, cut-to-length processing and batch delivery to meet different procurement needs from proofing to mass production.

• High specific strength: Aluminum forging rods weigh about one-third of steel at the same strength, ideal for weight-sensitive fields like aerospace, rail, and military.
• Dense forged structure: Repeated forging creates uniform, pore-free bars with superior fatigue life and crack resistance compared to cast or rolled bars, suitable for load-bearing parts.
• Excellent heat treatment: Available in T6, T651, O, H116 states to balance strength, machinability, and dimensional stability for various processing needs.
• Good machinability: Easy to CNC turn, mill, drill, and tap, with strong surface treatment compatibility for high-precision and aesthetic parts.
• Wide material range: From 6061 general-purpose aluminum alloy forging products to 7075 high-strength, 5083 corrosion-resistant, 2219 high-temperature, and 4032 wear-resistant alloys for diverse applications like structures, moving parts, and marine uses.

4032 aluminum forged bar

7050 aluminum forged bar

7075 aluminum forged bar

Titanium forged bar rods ——high strength and corrosion resistance, suitable for extreme environments and high reliability structural parts

Chalco provides titanium alloy forging bars of various specifications and grades, which have excellent specific strength, corrosion resistance and high temperature stability, and are widely used in high-end industries such as aerospace, military systems, medical equipment, and marine equipment.

Chalco supports customized titanium alloy forging bars of different sizes, states and shapes, and cooperate with high-precision heat treatment and machining capabilities to meet the dual requirements of key components for structural safety and service life.

• High specific strength: Greatly reduces weight while maintaining structural strength, especially suitable for weight-sensitive flight platforms and motion structures.
• Extremely strong corrosion resistance: can serve for a long time in complex corrosive environments such as seawater, chemical media, and human body fluids.
• Strong high temperature resistance: Special titanium alloys such as Ti-6242 can work stably at high temperatures and are suitable for hot ends and engine compartments.
• Good biocompatibility: Some grades (such as Gr.2 and Gr.23) are suitable for use in high-cleanliness fields such as medical implants and surgical instruments.
• Support precision customization: support fixed length, state control, reserved processing allowance, forging/forging + turning composite delivery method.

Titanium forged bar rod product

Titanium forged bar rod product

Titanium forged bar rod product

Steel forged bar - general structural material, suitable for high-load components and supporting needs of multiple industries

Chalco can provide a variety of alloy steel and stainless-steel forging rod products, which are widely used in engineering machinery, oil and gas equipment, energy devices, mold structure and standard parts manufacturing. We support forging according to drawings, rough processing, heat treatment and dimensional precision control to meet the needs of structural component forging rods in batch and non-standard scenarios.

• High strength and impact resistance: suitable for load-bearing parts and repeated loading conditions
• Wide range of heat treatment: can be adjusted to different strength levels to suit different engineering purposes
• Support for multiple material systems: covering carbon steel, alloy steel, tool steel, stainless steel and special alloys
• High cost-effectiveness: It is the preferred basic material for large-scale, standardized mechanical parts processing.

Steel forged bar

Steel forged bar

Steel forged bar

Chalco forged bar rods products cooperation areas

Chalco forged rod products are widely used in many industries with high requirements for structural strength, dimensional accuracy, and material performance. From aerospace, military equipment, to rail transportation, and energy systems, we always adhere to high-standard material selection and high-consistency production to help customers improve overall structural reliability and service safety .

Forged bar rods for aerospace

Aerospace is one of the industries with the highest requirements for material performance. Structural parts are in service for a long time under high stress, high fatigue and high temperature change environment, which places extremely high demands on the specific strength, structural consistency, fatigue life and heat treatment control of forged rods. Forged rods are often used in key parts such as fuselage structural connectors, frame beams, landing gear, control shafts, engine accessories, etc.

In aerospace, forged components balance strength and weight using high-strength alloys like 7075 and 7050. Precision forging and heat treatment enhance fatigue resistance and crack prevention. Strict control of flow lines and grain orientation ensures consistent quality for demanding applications.

• 7075 aluminum alloy forging rod – high strength structural material
• 7050 aluminum alloy forging bar – better corrosion resistance, suitable for thick section parts
• 6061 aluminum alloy forging – Balanced strength, corrosion resistance, and machinability, ideal for aircraft structural components, fittings, and brackets.
• 2014 aluminum alloy forging – High strength and good machinability, ideal for aerospace fittings, gear components, and structural parts.
• Gr.5 Titanium Alloy Forged Bars – High temperature/high strength parts such as engine mounts or connectors

Forged bar rod for defense & military

Military equipment places more extreme requirements on forging rod materials - not only must they have high strength, high toughness and impact resistance, but they must also be able to serve stably in complex environments (high temperature, dust, corrosion, etc.), while meeting the military project's stringent standards for dimensional consistency, resume integrity and customization diversity. Forging rods are widely used in core parts such as tactical structural parts, weapon platform connections, transmission components, and missile-carrying devices.

In defense and military applications, forged bars deliver exceptional strength and durability under extreme conditions. Using specialized alloys and rigorous forging processes, these components ensure superior impact resistance and structural integrity. Precise control over microstructure and defect elimination guarantees reliability in critical missions.

• 7050 aluminum alloy forging bar – high comprehensive strength and excellent stress corrosion resistance
• 2024 aluminum alloy forged rods – excellent fatigue life, suitable for load-bearing connectors
• Gr.5 titanium alloy forged rod – high strength and corrosion resistance, suitable for connecting shafts or core frames

Forged bar for rail & industrial equipment

In the field of intelligent manufacturing equipment, precision motion platforms and industrial molds, forging rods are mainly used in key parts such as supporting components, sliding structures, spindle connecting blocks, mold frames, etc. These parts usually require good machinability, high dimensional stability and fast response capabilities, and maintain stable performance in an environment with continuous operation and frequent hot and cold changes.

For rail and industrial equipment, forged bars meet high-precision processing demands by offering fixed lengths and diameters to enhance assembly efficiency and minimize material waste. Precise heat treatment control, such as T6 and T651 states, ensures dimensional stability under thermal stress. Using high-strength aluminum alloys improves structural rigidity and impact resistance, supporting heavy-load applications reliably.

• 7075 aluminum alloy forged rods – high strength and rigidity, suitable for slide structure and connection base
• 5083 aluminum alloy forging bar – corrosion-resistant and fatigue-resistant, commonly used for mold base plates and support blocks
• Gr.5 Titanium Alloy Forged Rods – Suitable for lightweight motion mechanisms and high-frequency dynamic connectors

Forged bar for medical & precision parts

The medical industry and high-precision parts processing fields have extremely strict requirements on the cleanliness level, biocompatibility, dimensional accuracy and machinability of forged rod materials. Forged rods are commonly used in surgical instruments, implant components, medical device frames, micro-structure support systems, etc. They must not only have reliable performance, but also pass specific quality systems and testing certifications.

For medical and precision parts, forged bars meet strict biocompatibility and material purity standards by offering medical-grade titanium alloys like Gr.5 and Gr.23, along with pollution-free machining and third-party certification. Aluminum alloys such as 6061 provide excellent machinability for small, intricate components. Strong batch consistency and traceability are ensured through comprehensive material reports, furnace tracking, and third-party testing, guaranteeing reliable supply for critical applications.

• 6061 aluminum alloy forging bar – good processing performance, suitable for connecting components and medical equipment structural parts
• 6082 aluminum alloy forging rod – higher strength, good surface properties, suitable for sports structures and medical platform parts
• Gr.5 titanium alloy forged rods – high strength and corrosion resistance, widely used in surgical implants and surgical instrument processing

Forged bar for oil & gas / power industry

In oil and gas, wind power, nuclear power and traditional power equipment, forged rods are mainly used in connecting components, structural supports, equipment housings and maintenance platform systems. Such systems are often exposed to complex environments such as high temperature, high pressure, corrosion, and low temperature shock for a long time, which places extremely high demands on the stability, corrosion resistance and dimensional reliability of forged rods.

In the oil, gas, and power industries, forged bars address complex service environments by using corrosion-resistant aluminum alloys like 5083 to replace traditional steel, achieving both lightweight and durability. Large-size forged bars and pre-processing services help reduce transportation challenges and shorten assembly cycles. A comprehensive forging, heat treatment, and testing process ensures the long service life and high reliability demanded by energy equipment.

• 5083 aluminum forged bar – high corrosion resistance, suitable for exposed parts such as equipment housing, platform connectors, etc.
• 6061 aluminum forged rod – excellent overall performance, good processability, suitable for supporting structures and equipment skeleton parts
• Gr.5 titanium alloy forged rod – high strength, corrosion resistance, used for special connection structures or high temperature corrosion areas

For more special industries and alloy requirements, please consult Chalco professional consultants to provide you with exclusive forging rod selection solutions.Quick Quote

Chalco forged bar production capacity and quality control system

Relying on advanced forging equipment and mature heat treatment technology, Chalco has built a complete production chain of forged rod products, with complete capabilities from die forging, free forging, isothermal forging to rough machining, turning, sizing, state control, etc., which can meet the batch and customization needs of multi-material and multi-specification forged rods of aluminum alloy, titanium alloy and steel.

Forging methods: free forging, die forging, special-shaped forging, covering the needs of aviation, military industry, and energy structural parts

Forging equipment capacity:

• 8000 ton hydraulic press (large shaft forgings)
• 4000 ton hydraulic hammer (aircraft-grade die forgings)
• Auxiliary equipment: operating machine, heating furnace, sawing line, finished product straightening unit, etc.

Size capability range:

• Diameter Ø50mm – Ø1000mm
• Length 300mm – 5000mm

Heat treatment capabilities:

• Multiple aging furnaces and quenching lines, temperature control accuracy ±2℃
• Can perform heat treatment schemes such as T6, T651, O, annealing, and tempering

Processing services:

• Rough machining, pre-turning, cut-to-length sawing, special-shaped chamfering, center hole, marking
• Surface roughness can be controlled to Ra ≤ 1.6 μm (depending on the process)

Quality inspection items

• UT Ultrasonic Testing (ASTM A388, GB/T 6402 can be implemented)
• Metallographic structure analysis (grain size, non-metallic inclusions, texture orientation)
• Tensile Strength/ Yield Strength/ Elongation Test
• Hardness test (HB / HV)

Standard certification system

• Aviation/Military: AMS 4127, AMS 4124, GB/T 3190, HB/Z 140
• Engineering applications: ASTM B247, ASME SB-247, EN 754-5, ISO 683
• Available documents: Material report (COA), heat treatment record, third-party test report (SGS, BV, TÜV), order history list

Chalco bar products overview and selection guide

Chalco offers a comprehensive range of bar products covering various manufacturing processes and alloy types, meeting the diverse performance and specification requirements across industries. Whether for aerospace, transportation, or industrial manufacturing, Chalco provides high-quality and reliable bar solutions.

Chalco bar products types

With diverse manufacturing processes to meet various industrial needs, Chalco offers a wide range of bar products including:

• Extruded Bars: Suitable for complex shapes and varied cross-sections, offering excellent surface quality and mechanical properties.
• Cold Drawn Bars: Strengthened and dimensionally precise through cold working, widely used for high-precision mechanical components.
• Forged Bars: Featuring dense microstructure and superior mechanical performance, ideal for high-load and critical structural parts.
• Rolled Bars: Produced by efficient rolling processes, suitable for large volumes of standard cross-section bars.

Selection guide

Choosing the right bar type depends on the specific requirements for mechanical performance, dimensional accuracy, and machining process:

• For high mechanical performance needs, such as aerospace or heavy-load structural parts, forged bars are recommended for their dense microstructure and excellent strength, ensuring safety and reliability.
• For parts with complex cross-sections or shapes, extruded bars provide good surface quality and structural flexibility.
• For mechanical components demanding high dimensional accuracy and surface finish, cold drawn bars are the ideal choice, meeting strict tolerances and machining requirements.
• For standard cross-section bars in large quantities, rolled bars offer cost advantages and fast supply.

Additionally, Chalco offers flexible custom cutting and surface treatment services to ensure every bar perfectly matches customer drawings and operating conditions, supporting efficient project execution. Quick Quote

Frequently Asked Questions (FAQ) about purchasing forged bar products

What size range do you offer forged bars?

Chalco forging rods support diameters of Ø50mm – Ø1000mm and lengths of 300mm – 5000mm, and can be customized according to material type and structural requirements.

Can you provide customized or special-shaped forging bars?

Yes. We support forging of non-standard cross-sections, special-shaped structures, forged bars with slots/holes according to customer drawings, and provide pre-processing services such as rough machining, chamfering, and marking.

What are the optional heat treatment conditions?

Aluminum alloy forging bars support T6, T651, O, H116 and other states; titanium alloy and steel forging bars can provide annealing, tempering, normalizing and other states, and the specific state can be recommended according to the use requirements.

Can you provide material certification and third-party testing reports?

Of course. We provide material report (COA), heat treatment record for each batch of forged bars, and can issue third-party inspection report (such as SGS, BV, TÜV) and non-destructive testing record on demand.

What is the minimum order quantity? Do you support sample making?

conventional forged bars is 1 piece, and we support sample and batch orders. Custom alloy or special-shaped forged bars need to be evaluated according to the specific specifications of the MOQ, welcome to submit drawings for consultation.

What is the normal delivery time?

Stock alloys can usually be shipped within 7-10 days. Custom products have a lead time of about 2-4 weeks depending on the specifications and heat treatment process. Urgent orders can be coordinated for expedited processing.

Can it be exported? Is there any guarantee for packaging and transportation?

Support global export. All forged rod products are packed in wooden boxes/pallets, with anti-rust protection and labeling, suitable for sea and air transportation.