Aluminium Box Sections
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Aluminium Box Sections

Aluminium Box Sections are strong, lightweight, and corrosion-resistant—ideal for frames, supports, and outdoor use.

With seamless extrusion, they ensure precise shape and high strength. We offer custom cutting, fast delivery, and no minimum order, making it easy to get exactly what you need.

Aluminium box sections specifications

  • BS standards: BS EN 755, BS EN 60851, EN 573, EN 12020, BS EN 12162, BS 6100
  • Commonwealth standards: AS/NZS 1866, AS 1442, AS/NZS 4676, CSA G40.21, IS 737, IS 2266, IS 1905, SANS 862, SANS 1449
  • US standards: ASTM B221, ASTM B241

Our aluminium box sections meet ISO 9001, ISO 14001, CE marking, RoHS, and UL safety certifications.

We offer free samples and strict quality testing to ensure you receive high-standard products with complete confidence. Quick Quote

Aluminium box sections product introduction

You can use our free custom cutting service to cut various aluminium box section products, with fast delivery available for orders within England, Wales, and Scotland.

  • Sizes: From 12.7 x 12.7 mm (½ inch x ½ inch) to 200 mm x 200 mm
  • Wall thickness: From 1.6 mm (16 swg) to 6 mm
  • Alloys: 6063, 6082, 6061 (2024, 7075)
  • External size tolerance: +/- 0.3 mm
  • Wall thickness tolerance: +/- 0.3 mm
  • Surface finishes: Anodizing, powder coating, mill finish, sandblasting, and polishing
  • Colours: Black, white, clear aluminium (custom colours available)
White aluminium box section

White aluminium box section

Black aluminium box section

Black aluminium box section

Lightweight aluminium box section

Lightweight aluminium box section

Bending aluminium box section

Bending aluminium box section

Telescopic aluminium box section

Telescopic aluminium box section

Large aluminium box section

Large aluminium box section

Common aluminium box section alloys

We offer commonly used alloys such as 6060, 6063, 6082, and 6061, as well as high-strength alloys like 2014, 2024, 7050, and 7075.

  • 6060 aluminium box section

    6060 offers good machinability and corrosion resistance. It has a smooth finish and is ideal for lightweight structural applications.

  • 6063 aluminium box section

    6063 is a widely used alloy with excellent corrosion resistance, weldability, and surface finish properties.

  • 6082 aluminium box section

    6082 is a high-strength aluminium alloy with good mechanical properties and strong corrosion resistance.

  • 6061 aluminium box section

    6061 is a versatile alloy known for its strength, corrosion resistance, and good weldability.

  • 7075 aluminium box section

    Extremely high strength, ideal for aerospace, racing, and heavy-load structures. Requires surface treatment.

  • 2024 aluminium box section

    High strength and fatigue resistance, commonly used in aerospace structures. Surface protection recommended.

Aluminium box section sizes

We offer standard lengths in stock or cut to your requirements, with free cutting and fast delivery. Quick Quote

We supply popular sizes to customers worldwide, including metric and imperial dimensions for the UK, Germany, France, the US, and beyond.

Aluminium box section 1.5mm thickness

  • Aluminium box section 1.5mm thickness
    25mm x 25mm x 1.5mm Aluminium Box Length: 1m, 1.5m, 3m, 6m (custom lengths and cutting available)
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  • Aluminium box section 1.5mm thickness
    30mm x 30mm x 1.5mm Aluminium Box Length: 1m, 1.5m, 3m, 6m (custom lengths and cutting available)
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  • Aluminium box section 1.5mm thickness
    30mm x 30mm x 1.5mm Aluminium Box Length: 1m, 1.5m, 3m, 6m (custom lengths and cutting available)
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Aluminium box section 2mm thickness

  • Aluminium box section 2mm thickness
    25mm x 25mm x 2mm Aluminium Box Length: 1m, 1.5m, 3m, 6m (custom lengths and cutting available)
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  • Aluminium box section 2mm thickness
    30mm x 30mm x 1.5mm Aluminium Box Length: 1m, 1.5m, 3m, 6m (custom lengths and cutting available)
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  • Aluminium box section 2mm thickness
    40mm x 40mm x 2mm Aluminium Box Length: 1m, 1.5m, 3m, 6m (custom lengths and cutting available)
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Aluminium box section 16swg(1.6mm) thickness

  • Aluminium box section 16swg(1.6mm) thickness
    1/2" x 1/2" x 16swg aluminium box section Length: 2.5m, 5m (custom lengths and cutting available)
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  • Aluminium box section 16swg(1.6mm) thickness
    3/4" x 3/4" x 16swg aluminium box section 3/4" x 3/4" x 16swg aluminium box section
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  • Aluminium box section 16swg(1.6mm) thickness
    1" x 1" x 16swg aluminium box section Length: 2.5m, 5m (custom lengths and cutting available)
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  • Aluminium box section 16swg(1.6mm) thickness
    1 1/4" x 1 1/4" x 16swg aluminium box section Length: 2.5m, 5m (custom lengths and cutting available)
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  • Aluminium box section 16swg(1.6mm) thickness
    1 1/2" x 3/4" x 16swg aluminium box section Length: 2.5m, 5m (custom lengths and cutting available)
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  • Aluminium box section 16swg(1.6mm) thickness
    1 1/2" x 1" x 16swg aluminium box section Length: 2.5m, 5m (custom lengths and cutting available)
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  • Aluminium box section 16swg(1.6mm) thickness
    1 1/2" x 1 1/2" x 16swg aluminium box section 1 1/2" x 1 1/2" x 16swg aluminium box section
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  • Aluminium box section 16swg(1.6mm) thickness
    2" x 2" x 16swg aluminium box section Length: 2.5m, 5m (custom lengths and cutting available)
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Aluminium box section 10 swg (3.25mm) thickness

  • 3/4 x 3/4 x 10swg aluminium box section
    3/4" x 3/4" x 10swg aluminium box section Length: 2.5m, 5m (available with custom lengths and cutting)
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  • 3/4 x 3/4 x 10swg aluminium box section
    Length: 2.5m, 5m (available with custom lengths and cutting) Length: 2.5m, 5m (available with custom lengths and cutting)
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  • 3/4 x 3/4 x 10swg aluminium box section
    1 1/4" x 1 1/4" x 10swg aluminium box section Length: 2.5m, 5m (available with custom lengths and cutting)
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  • 3/4 x 3/4 x 10swg aluminium box section
    1 1/2" x 1" x 10swg aluminium box section Length: 2.5m, 5m (available with custom lengths and cutting)
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  • 3/4 x 3/4 x 10swg aluminium box section
    1 1/2" x 1 1/2" x 10swg aluminium box section Length: 2.5m, 5m (available with custom lengths and cutting)
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  • 3/4 x 3/4 x 10swg aluminium box section
    1 3/4" x 1 3/4" x 10swg aluminium box section Length: 2.5m, 5m (available with custom lengths and cutting)
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  • 3/4 x 3/4 x 10swg aluminium box section
    2" x 1" x 10swg aluminium box section Length: 2.5m, 5m (available with custom lengths and cutting)
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  • 3/4 x 3/4 x 10swg aluminium box section
    2" x 1 1/2" x 10swg aluminium box section Length: 2.5m, 5m (available with custom lengths and cutting)
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  • 3/4 x 3/4 x 10swg aluminium box section
    2" x 2" x 10swg aluminium box section Length: 2.5m, 5m (available with custom lengths and cutting)
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  • 3/4 x 3/4 x 10swg aluminium box section
    3" x 1" x 10swg aluminium box section Length: 2.5m, 5m (available with custom lengths and cutting)
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  • 3/4 x 3/4 x 10swg aluminium box section
    3" x 1 1/2" x 10swg aluminium box section Length: 2.5m, 5m (available with custom lengths and cutting)
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  • 3/4 x 3/4 x 10swg aluminium box section
    3" x 2" x 10swg aluminium box section Length: 2.5m, 5m (available with custom lengths and cutting)
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  • 3/4 x 3/4 x 10swg aluminium box section
    3" x 3" x 10swg aluminium box section Length: 2.5m, 5m (available with custom lengths and cutting)
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  • 3/4 x 3/4 x 10swg aluminium box section
    4" x 1" x 10swg aluminium box section Length: 2.5m, 5m (available with custom lengths and cutting)
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  • 3/4 x 3/4 x 10swg aluminium box section
    4" x 2" x 10swg aluminium box section Length: 2.5m, 5m (available with custom lengths and cutting)
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  • 3/4 x 3/4 x 10swg aluminium box section
    4" x 4" x 10swg aluminium box section Length: 2.5m, 5m (available with custom lengths and cutting)
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Other commonly purchased sizes by customers

50mm aluminium box section

50mm aluminium box section

40mm aluminium square tube

40mm aluminium square tube

25mm aluminium box section

25mm aluminium box section

30mm aluminium box section

30mm aluminium box section

20mm aluminium box section

20mm aluminium box section

15mm aluminium box section

15mm aluminium box section

70mm aluminium box section

70mm aluminium box section

75mm aluminium box section

75mm aluminium box section

100mm aluminium box section

100mm aluminium box section

2 inch x 1 inch aluminium box section 4 inch x 2 inch aluminium box section 100mm x 50mm aluminium box section
150mm x 50mm aluminium box section 30mm x 30mm aluminium box section 150mm x 150mm aluminium box section
100mm x 25mm aluminium box section 200mm x 100mm aluminium box section 50mm x 20mm aluminium box section
50mm x 25mm aluminium box section 60mm x 40mm aluminium box section 60mm x 60mm aluminium box section
75mm x 50mm aluminium box section 1 inch aluminium box section 2 inch aluminium box section

End caps

1/2″ Square End Caps

1/2″ Square End Caps

1/2″ Square End Caps

3/4″ Square End Caps

1/2″ Square End Caps

1″ Square End Caps

1/2″ Square End Caps

1 1/4″ Square End Caps

1/2″ Square End Caps

1 1/2″ Square End Caps

1/2″ Square End Caps

2″ Square End Caps

Other popular square profiles

Aluminium profile enclosure

Aluminium profile enclosure

Aluminium heatsink enclosure

Aluminium heatsink enclosure

Aluminium PCB enclosure

Aluminium PCB enclosure

Split-type aluminium enclosure

Split-type aluminium enclosure

Anodized aluminium enclosure

Anodized aluminium enclosure

Custom aluminium enclosure

Custom aluminium enclosure

Other popular square profiles

Aluminium box section full size chart

We offer the most complete aluminium box section size chart, along with custom services, fast delivery, and excellent after-sales support to meet all your needs.

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Aluminium box section full size chart
Description A B T
Aluminium Square / Rectangular Tube 1/2" 1/2" 1/16"
Aluminium Square / Rectangular Tube 5/8" 5/8" 2.50mm
Aluminium Square / Rectangular Tube 3/4" 3/4" 1/16"
Aluminium Square / Rectangular Tube 3/4" 3/4" 1/8"
Aluminium Square / Rectangular Tube 20mm 20mm 2mm
Aluminium Square / Rectangular Tube 25mm 25mm 2mm
Aluminium Square / Rectangular Tube 25mm 15mm 2mm
Aluminium Square / Rectangular Tube 1" 1" 18swg
Aluminium Square / Rectangular Tube 1" 1" 1/16"
Aluminium Square / Rectangular Tube 1" 1" 12swg
Aluminium Square / Rectangular Tube 1" 1" 10swg
Aluminium Square / Rectangular Tube 30mm 30mm 2mm
Aluminium Square / Rectangular Tube 1 1/4" 1 1/4" 16swg
Aluminium Square / Rectangular Tube 1 1/4" 1 1/4" 12swg
Aluminium Square / Rectangular Tube 1 1/4" 1 1/4" 10swg
Aluminium Square / Rectangular Tube 1 1/2" 1 1/2" 16swg
Aluminium Square / Rectangular Tube 1 1/2" 1 1/2" 10swg
Aluminium Square / Rectangular Tube 1 1/2" 1 1/2" 3/16"
Aluminium Square / Rectangular Tube 2" 2" 1/16"
Aluminium Square / Rectangular Tube 2" 2" 12swg
Aluminium Square / Rectangular Tube 2" 2" 10swg
Aluminium Square / Rectangular Tube 3" 3" 16swg
Aluminium Square / Rectangular Tube 3" 3" 10swg
Aluminium Square / Rectangular Tube 3" 3" 1/4"
Aluminium Square / Rectangular Tube 3" 3" 12swg
Aluminium Square / Rectangular Tube 4" 4" 10swg
Aluminium Square / Rectangular Tube 4" 4" 1/4"
Aluminium Square / Rectangular Tube 6" 6" 1/4"
Aluminium Square / Rectangular Tube 6" 6" 3/16"
Aluminium Square / Rectangular Tube 6" 6" 10swg

Advantages of aluminium box section

  • High strength, durable, and seamless—enhances structural integrity
  • Excellent corrosion and oxidation resistance—ideal for outdoor use
  • Suitable for welding, cold working, and bending
  • Lightweight—easy to handle and transport
  • Non-magnetic, eco-friendly, and fully recyclable
  • Can be polished or coated for vibrant surface finishes
  • Easy to drill and cut—perfect for custom requirements

Applications of aluminium box section

Thanks to its lightweight, durability, and corrosion resistance, aluminium box section is widely used in spacers, piping, antennas, display and storage systems, shop fittings, frames, and shelving. It's an ideal material for both structural and aesthetic applications.

Doors and windows

Smooth and sturdy aluminium box section is the ideal choice for doors and windows, offering strength, durability, and a modern aesthetic.

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Doors and windows
Building structural support

Building structural support

Used as beams, columns, and support elements, providing excellent strength-to-weight ratio.

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Furniture manufacturing

Aluminium box sections are used in sturdy and stylish table frames, lightweight and durable chair frames, and multifunctional shelving units, meeting the needs of modern homes and businesses.

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Furniture manufacturing
Storage shelves

Storage shelves

Aluminium box section is ideal for shelf brackets and storage units in various environments, including homes, offices, and retail spaces, combining strength and durability.

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Signage brackets

With its strong structure and weather resistance, aluminium box section is the perfect choice for billboard and outdoor signage brackets.

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Signage brackets
Handrails and guardrails

Handrails and guardrails

Lightweight and corrosion-resistant, widely used for handrails, guardrails, and safety barriers in buildings.

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Solar panel mounting systems

With its strength and weather resistance, aluminium box section provides a reliable framing material for supporting solar panels.

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Solar panel mounting systems
Electrical conduits

Electrical conduits

Used for protecting and routing electrical cables, offering excellent corrosion resistance and ease of installation.

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Related products frequently purchased by customers

Aluminum round bar

Aluminum round bar

Aluminum flat bar

Aluminum flat bar

Aluminum angle bar

Aluminum angle bar

Aluminum pipe tube

Aluminum pipe tube

Aluminum T-slot

Aluminum T-slot

Aluminum U channel extrusions

Aluminum U channel extrusions

For any profile requirements, feel free to contact us anytime — we are one of the largest aluminium profile stock suppliers in China! Quick Quote

Buy cheap aluminium box sections – factory direct supply

If you're looking to buy aluminium box sections at a competitive price, we are your ideal partner.

As one of China's largest aluminium profile stock suppliers, we offer factory-direct pricing, no MOQ for small orders, and custom length cutting to help you get the best value for your project.

  • We offer factory pricing, provide material certificates, and hold ISO 9001 / ISO 14001 certifications for quality assurance.
  • We support low-volume orders with no minimum quantity required.
  • We maintain ready stock and provide fast cutting and dispatch services, saving you time and project delays.
  • We supply a complete size chart and offer technical support to help you make the right choice.
  • We offer free samples and one-on-one customer service to guide your purchase decision.
  • We ensure secure packaging and offer various shipping solutions to meet your needs.

Whether you're working on construction frameworks, machinery structures, or DIY furniture, our aluminium box sections come in 6061, 6063, 6082 and other alloys, with full surface treatments and custom lengths available.

Contact us today to get a quote or request a sample — we're ready to support your next project with reliable materials and expert service. Quick Quote

production capacity

Why choose Chalco

  • We always respond to your needs promptly.
  • From order placement to delivery, we keep you updated on the progress at all times.
  • We provide professional, patient, and detailed customer support.
  • Customization based on size and shape, with reasonable pricing.
  • We support customization of various structural sizes and shapes to meet special requirements.
  • All products are manufactured under a comprehensive quality system.
  • 100% factory inspection to ensure performance and precision.
  • We offer a variety of surface and manufacturing services, including anodizing, powder coating, polishing, and CNC machining.
  • As a top aluminium extrusion profile supplier, we serve global customers with extensive experience.
Strict quality control

Strict quality control

Competitive pricing

Competitive pricing

Custom design services

Custom design services

Packaging and shipping of aluminium box sections

To ensure each aluminium box section arrives in perfect condition, we use professional export-grade packaging solutions.

  • Each profile is wrapped in PE protective film to prevent surface scratches.
  • Multiple profiles are bulk packed using foam or kraft paper.
  • Carton or paper tube packaging is used for short lengths or custom-sized products.
  • Fumigated wooden crates/wooden pallets are used for sea freight export, meeting UK and European import standards.
  • Custom labels for alloy, condition, length, etc., are provided for easy identification and management.

Our products are regularly exported to the UK, Germany, France, and other European countries, with particular popularity in the UK market.

We regularly ship aluminium box sections to ports like Felixstowe, Southampton, and Liverpool, serving customers in industrial cities such as Birmingham, Manchester, and Sheffield.

Our aluminium profiles are widely used across the UK, including in major industrial regions like Leeds, Glasgow, and Newcastle, for applications ranging from construction frames to shelving systems.

Packaging and shipping of aluminium box sections

Frequently asked questions about aluminium box sections

Can I buy aluminium box section near me?

Yes. We offer fast international shipping to your country. Although we are based in China, our global logistics network allows us to deliver aluminium box sections quickly and affordably to your location.

What sizes are available for aluminium box sections?

The available sizes include 20mm, 25mm, 30mm, 40mm, 50mm, 60mm, 70mm, 75mm, 80mm, 90mm, 100mm, and 160mm, ensuring you can find the perfect size for any structural requirement, whether for residential, commercial, or industrial applications.

Can you bend aluminium box sections?

Aluminium box sections are widely used in construction, furniture design, and more due to their durability and strength. However, bending aluminium box sections requires careful planning, the right tools, and an understanding of the material's properties to ensure the process is smooth and does not compromise its integrity.

Do you supply black aluminium box sections?

Yes, we offer black aluminium box sections, along with a range of other powder-coated aluminium box sections, all of which can be custom cut to size.

Are aluminium box sections strong?

Aluminium box sections are an extremely strong and durable choice, offering an impressive strength-to-weight ratio and excellent corrosion resistance.

How do you cut aluminium box sections?

For larger projects and more difficult cuts, a circular saw is a good option.

Laser cutting offers higher precision and power, while plasma cutting is one of the high-performance methods for professionals.

Miter cutting is a great way to achieve precise cuts for complex angles and/or shapes.

Are aluminium box sections stronger than solid sections?

You may be surprised to learn that hollow square sections are stronger than solid rods of the same weight.

The key difference is that hollow tubes have a higher strength-to-weight ratio due to their inertia.

How do you weld aluminium box sections?

Welding aluminium box sections is similar to welding any other aluminium products. The method (MIG, TIG, Arc) you use depends on the size and thickness of the box section product, as well as the surface finish and application you expect.

Do you have the aluminum you need?

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