Forged Shaft

Forged shafts play a vital role in industrial equipment and power systems, facing high torque, impact, and frequent operation. Compared to cast or machined shafts, they offer superior metal flow, higher fatigue resistance, and more reliable mechanical performance—ideal for long-term use.

Chalco provides custom and batch production of forged shafts in aluminum, titanium, and steel alloys, covering solid, hollow, flange, and eccentric types. We help you streamline selection and procurement with expert technical support.

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Chalco forged Shaft product type overview

According to different equipment structures, operating conditions and connection forms, forged shafts have derived various types in structural design. Chalco provides customization and mass production services for a full range of shaft forgings, supporting a complete delivery path from blanks to finishing, and is suitable for high-intensity application scenarios such as aerospace, wind power equipment, heavy machinery, and rail transportation.Quick Quote

If you need customized forged eccentric shafts, rotor shafts, main shafts, suction shafts, hot shafts and other structural parts, please submit drawings and we can evaluate the forging path, heat treatment plan and processing support methods.

Chalco forged shaft product inventory alloy material and performance advantages

Aluminum forged shaft

Lightweight, high-strength, and heat-treatable, it is the preferred material for lightweight aerospace, rail transit, and high-end equipment structures. Chalco supplies aluminum alloy forged shafts of various specifications all year round, supporting T6, T651, T73, T7451 and other states, and has the ability to deliver from blank forging to finished products.Quick Quote

• Excellent specific strength and lightweight capability, reducing system load
• Good processability and weldability, suitable for various end structure requirements
• Can support heat treatment strengthening, strong adjustability of mechanical properties
• With high-precision processing and flaw detection delivery capabilities, suitable for high-standard engineering scenarios

Titanium forged shaft

With extremely high strength-to-weight ratio, excellent corrosion resistance and biocompatibility, titanium alloy forged shafts are widely used in aerospace, marine engineering, military systems and high-end equipment manufacturing. Chalco supports free forging and die forging of various titanium alloy forged shafts , and has a stable heat treatment and finishing system.Quick Quote

• Excellent strength/weight ratio, especially suitable for weight reduction and precision control scenarios
• Excellent corrosion resistance, suitable for marine/acid/alkali/chemical media environments
• Good fatigue performance and toughness, more reliable for key structural parts
• Supports free forging, die forging, heat treatment and flaw detection, suitable for high-standard military and aerospace projects

Steel forged shaft

Steel forged shafts are the most widely used shaft materials in large heavy-duty equipment, power transmission systems and engineering machinery due to their excellent strength, rigidity and cost control advantages. Chalco has the ability to forge large steel ingots and die forging supporting systems, and has long provided a variety of structural steel, alloy steel, and stainless-steel forged shaft products, and supports rough processing, quenching and tempering, and third-party flaw detection.Quick Quote

• High strength, high toughness, suitable for heavy load and impact conditions
• Mature technology, controllable material costs, strong support for delivery and batch size
• Supports quenching and tempering, UT flaw detection, dimension control, non-standard end processing and other services
• Can be delivered according to ASTM, GB, DIN, ASME and other standards

Chalco forged shaft manufacturing capabilities and precision machining services

Chalco offers comprehensive forged shaft manufacturing capabilities, ensuring every product meets the highest standards of strength, precision, and reliability:

Full forging capabilities: Free forging up to 80, 000kg, die forging, and integrated forming of stepped and hollow shafts

Multi-material support: Aluminum, titanium, alloy steel, and stainless steel with customizable heat treatments and flaw detection

Large-scale precision machining: CNC turning, drilling, keyway cutting, and multi-structure interface processing with ±0.05mm tolerance

Strict quality control: Ultrasonic flaw detection, mechanical testing, dimensional inspection, and full documentation

Third-party certifications: SGS, TÜV, BV, and other authoritative approvals

Extensive industrial experience: Supplying aerospace, military, wind power, shipbuilding, and heavy equipment sectors

Chalco forged shaft cooperation areas and customer examples

Forged shafts, as core load-bearing components, are essential across high-performance engineering fields—from aircraft engines and wind turbine shafts to heavy-duty industrial transmissions—facing diverse demands on strength, precision, and material adaptability. Chalco leverages extensive industry experience to deliver customized forged shaft solutions for aerospace, wind power, nuclear power, rail transit, automotive, engineering machinery, military systems, and more.Quick Quote

Aerospace · High reliability guarantee of precision forged shafts

Forged shafts in aerospace are critical to engines, transmissions, landing gear, and control systems, often working under high speed, vibration, temperature, and corrosive conditions. These applications demand superior fatigue life, strength-to-weight ratio, and structural integrity.

Chalco meets these challenges with high-strength aluminum and titanium alloys treated with T6/T73, along with grain flow control, flaw detection, and CNC machining for complex shaft types—ensuring performance, reliability, and precision.

Chalco supports aviation forging standards such as AMS and HB/Z, and has lightweight and high-strength material systems, precision processing and non-destructive testing capabilities, serving the long-term delivery needs of multiple types of aircraft and aero-engine platforms. Quick Quote

Wind power and nuclear power · Performance assurance of large hollow shafts and main shaft structures

Forged shafts in wind and nuclear power systems are used in key load-bearing components such as main shafts, coupling shafts, and rotor connectors. These shafts often require large dimensions, high torque capacity, long service life, corrosion resistance, and, in some nuclear applications, high-temperature stability and low magnetic permeability.

Chalco addresses these demands with free forging and deep hole machining for size stability, offers corrosion-resistant aluminum, stainless steel, and titanium alloys, and ensures heavy-duty performance through full-process heat treatment and ultrasonic flaw detection.

Our forged shafts demonstrate significant advantages in the energy sector through full-process control of size, strength, and lifespan, especially for wind turbine main shafts and nuclear-grade structural components. Quick Quote

Engineering equipment· forged shaft solutions for high- load impact environments

Forged shafts are widely used in engineering machinery such as excavators, crawler vehicles, hydraulic stations, and lifting systems, serving as key components for power output, load transfer, and rotation support. These applications involve heavy impact loads, frequent operation, and harsh environments, requiring excellent rigidity, toughness, and heat treatment stability.

Chalco meets these challenges with high-strength aluminum alloys and medium carbon steels, quenching and flaw detection processes, corrosion-resistant materials, sealed structure capabilities, and CNC machining for stepped and multi-section shaft designs.

Chalco has been equipped with various types of structural shafts for engineering machinery, supporting special-shaped forging, step structure processing and large-scale tempering supply, and adapting to complex working conditions such as multi-frequency vibration and strong impact. Quick Quote

Automobile manufacturing· mass forging solutions for lightweight high-frequency components

In automotive engine, transmission, and electric drive systems, forged shafts are essential for power output and structural support. These components operate at high frequency, in compact assemblies, and in large volumes—demanding long fatigue life, precise fit, lightweight performance, and compatibility with automated assembly.

Chalco responds with high-fatigue aluminum alloys and controlled heat treatment, precision CNC finishing with optimized clamping interfaces, and efficient batch forging with standardized machining to balance performance and cost.

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Defense industry · safety-grade forging support for mission-critical components

In missile systems, tracked vehicles, radar units, shipboard assemblies, and other mobile platforms, forged shafts serve as critical connectors in drive, control, and stabilization systems. These shafts must endure extreme environments, shock loads, and reliability demands beyond standard specifications, often requiring custom designs with complex structures and strict material and dimensional tolerances.

Chalco meets these challenges with high-strength titanium and high-toughness aluminum alloys, specialized heat treatment, and integrated multi-stage forming. We support military-grade customization, full-process quality traceability, and secure processing for confidential, high-complexity applications.

Chalco has the ability to deliver military projects in confidentiality, supports high-strength alloy systems, composite structure forging and complete testing and certification, and meets the use standards of high-security combat platforms. Quick Quote

Rail transit and shipbuilding· high adaptability forging of long-life structural shafts

In high-speed trains, subways, and marine power systems, forged shafts are used in key components like wheel axles, linkage shafts, steering drives, and propeller shafts. These applications require long service life under continuous load, resistance to humidity and corrosion, and high standards for fatigue strength, precision, and material durability.

Chalco addresses these needs with corrosion-resistant aluminum and titanium alloys, supported by anodizing and electroplating. We optimize grain structure and heat treatment for fatigue resistance, and ensure precision through CNC machining and full-process UT inspection.

The product can support whole-section UT flaw detection, probe-type dimensional detection and multi-section heat treatment state delivery, and widely serves the supporting projects of rail train main shafts and ship power systems. Quick Quote

Why choose Chalco as your forged shaft partner

With deep expertise in high-strength, customized forged shafts, Chalco provides more than manufacturing — we deliver tailored solutions aligned with your industry needs:

• End-to-end transparency with traceable and strictly managed steps from raw materials to precision delivery.
• Multi-dimensional solutions based on industry insights, material adaptation, and structural optimization tailored to your project.
• Reliable delivery with commitment to on-time shipments and consistent quality.
• Professional support including customized drawings, dedicated one-on-one project management, and expert recommendations on materials and heat treatments.
• Agile responsiveness through expedited trial production and sample verification for urgent projects.
• Full traceability with complete tracking of material certificates, heat treatment records, and test data.

Welcome to contact us for drawing evaluation, technical consultation or exclusive quotation

→ Please click Contact or send your project information to Chalco mail, our engineering team will respond within 24 hours!

Knowledge center and FAQ about purchasing forged shafts

Understanding the forging process of shafts

Forged shafts are produced by heating metal billets to a high temperature and shaping them through free forging or die forging. This process refines the metal’s grain structure, resulting in higher density, improved strength, and greater durability compared to conventional machined shafts made from rolled bars.

Chalco's manufacturing system covers the entire process chain:

• Raw material selection for optimal alloy properties
• Free forging and die forging to form complex shapes like stepped shafts, hollow shafts, and flanges
• Precise heat treatment (e.g., T6, T651, annealing, quenching) to tailor mechanical properties
• CNC machining to achieve tight tolerances and complex interfaces
• Rigorous testing including ultrasonic flaw detection and mechanical tests
• Full documentation and quality traceability

This ensures each forged shaft meets stringent industry standards for aerospace, automotive, energy, and other demanding sectors.

What is the difference between a forged shaft and a conventional machined shaft?

Forged shafts are formed by free forging or die forging in a high temperature plastic state. They have the characteristics of high density, excellent grain structure, and more stable mechanical properties. They are particularly suitable for heavy-load, high-speed or high-strength structural parts. Ordinary lathe- machined shafts are mostly formed by turning rolled bars, which are suitable for non-critical parts or medium and low-load applications.

Can you customize forged shafts with special structures according to drawings?

Of course. Chalco supports the design and processing of special-shaped structures such as customized drawings, stepped shafts, hollow shafts, flange shafts, eccentric shafts, rotor shafts, etc. Our engineering team can assist in optimizing the structure, material selection and heat treatment path to ensure performance and assembly adaptability.

Can I choose different materials? What are the heat treatment conditions?

Supports a full range of materials: aluminum alloy, titanium alloy, structural steel, stainless steel, etc. Common conditions include: T6, T651, T73, annealing, quenching and tempering, solution + aging, etc. Chalco can recommend the most suitable alloy and treatment plan according to your application conditions.

Do you provide quality testing and third-party certification?

Yes, we provide full-process quality documents such as material reports, heat treatment records, dimensional inspection, UT ultrasonic flaw detection, mechanical properties testing, etc. We support third-party testing and certification services such as SGS, TÜV, BV, etc.