6061 T6/T451/T4 Aerospace Grade Aluminum Forgings
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6061 T6/T451/T4 Aerospace Grade Aluminum Forgings

Chalco's capacity for aerospace grade aluminum products

Chalco can ensure that our 6061 aluminum forgings have sufficient strength, toughness, corrosion resistance and reliability in aerospace applications.

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  • AS9100, OHSAS 18001, ISO14001, ISO 9001, NADCAP HT, NADCAP NDT, IATP16949, NADCAP Chemical Processing, NADCAP NonDestructive Testing
  • AMS 4127 6061-T6 Forgings Rolled or Forged
  • AMS 4128 6061-T451 Forged
  • AMS 4146 6061-T4 Forgings
  • QQ-A-367 6061 Forgings
  • MILA22771

aerospace certification

Specification of 6061 T6/T451/T4 aluminum forgings

ForgingTypesMax WeightMax Measurement
Open Die Forgecube≤5TLength≤7000mm;
width≤2000mm;
height≤500mm
disc≤5Tdiameter≤2500mm
ring≤5TOuter diameter of quenching parts≤2500mm;
outer diameter of non-quenching parts≤4000mm;
height≤500mm
cylinder≤5TOut diameter 200 to 800mm; Length≤2000mm;
outer diameter 801 to 2000mm; length≤1500mm
axle≤8Tlength≤7000mm,
diameter≤800mm
Closed Die ForgePVA≤3.0 (Diameter≤1950mm)
Complicated closed die forge partsPVA≤1.5㎡\(Diameter≤1400mm)

Chalco hot selling 6061 aluminum forging products


6061 Aluminum forged bars

High strength and corrosion resistance make 6061 aluminum forged bars ideal for aerospace, used in aircraft structures and components needing durability.

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6061 Aluminum forged bars
6061 Aluminum forged ring

6061 Aluminum forged ring

Offering uniformity and strength, 6061 aluminum forged rings find aerospace applications in bearings and connectors requiring precision and strength.

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6061 Aluminum forged disc

With excellent machinability, 6061 aluminum forged discs are vital in aerospace for crafting high-performance engine components and hydraulic parts.

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6061 Aluminum forged disc
6061 Aluminum forged shaft

6061 Aluminum forged shaft

Renowned for strength and corrosion resistance, 6061 aluminum forged shafts are pivotal in aerospace for crafting reliable landing gear and rotor systems.

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6061 aluminum forged hub

Offering heat resistance, 6061 aluminum forged hubs are essential in aerospace for crafting rotating components in engines and turbines operating in extreme conditions.

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6061 aluminum forged hub

Chalco forging equipment introduction

Main Forging Equipment
ManufacturerGermany Schuler KompressGermany Schuler KompressGermany WeipertGermany Weipert
Nominal Pressure (T)50,00012,5006,0002,500
Stroke of Moving Beam (mm)2,0002,0003,0002,000
Worktable Dimensions (mm)4,000 × 7,0002,300 × 4,0002,600 × 7,0001,800 × 3,500
Pressing Speed (mm/s)0.05 - 500.05 - 500 - 500 - 50
Pressing Speed Control Accuracy±5%±5%±5%±5%
Key process parameters such as forging pressure, pressing speed, and downstroke position have achieved intelligent control that is informative, digitalized, controllable, and traceable.
Forging Auxiliary Equipment
ManufacturerQuantityMax Single Qualified Area (m)Max Single Loading Capacity (tons)Temperature Control Accuracy (°C)Standard
DANIELI (Italy)27×3×180±7GJB 904 AMS 2750
SAT (France)155×3.5×140±5
CMI (Belgium)117×3×1.560±5
DDS Forging Manipulator (Germany)115-40T operational tonnage, responsive, stable, features digital positioning, and controllable movement speed
Heat Treatment Equipment
Heat Treatment FurnaceManufacturerQuantityMaximum Qualified Zone (m)Maximum Load Capacity (Tons)Temperature Control Accuracy (°C)Transfer Time (s)Standard
Aluminum AlloySAT France1Φ3×77.5±3≤9GJB 904 AMS 2750
25×3×1.25±3≤13
Machining Equipment
Equipment NameManufacturerProcessing CapacityLoad Capacity
3×6 Five-AxisWaldrich Siegen, Germany3 m X 6 m180 tons, 10 tons/m²
5×8 Five-Axis5 m X 8 m400 tons, 10 tons/m²
Water Jet CuttingOMAX, USA4 m X 6 m X 1 m1 ton/m²
Special Process EquipmentⅠ
TypeWater Immersion Testing (Structural Parts)Water Immersion Testing (Disc & Ring Parts)Water Immersion Testing (Bar Stock)
ManufacturerIsrael SCANMASTER
Measurement Dimensions (mm)7000 x 2500 x 1000Φ1500Φ100-Φ1050 x 6000
The ultrasonic testing of disc and shaft parts using the water immersion method has passed certification by Rolls-Royce…
Special Process EquipmentⅡ
Equipment NameManufacturerMain Parameters (m)Remarks
Chemical Etching LineShaanxi XinyuUp to 304 surface etching lines, suitable for surface treatment of aluminum alloys, titanium alloys, high-temperature alloys, high-strength steel, etc.
Magnetic Particle TestingJiangsu XundaΦ0.8×5.5/
Coordinate Measuring Machine (CMM)Hexagon, Sweden7×2.5×1.5/
The chemical etching, fluorescent penetrant inspection, and magnetic particle testing have passed certifications from Safran, Rolls-Royce, and others.

Chemical composition of 6061 aluminum forgings

Element AMS 4127 Requirements (wt. %)
Si0.4-0.8
Fe0.7 max
Cu0.15 max
Mn0.15 max
Mg0.8-1.2
Cr0.04 max
Zn0.25 max
Ti0.15 max
Albalance
Other0.05 max

Mechanical properties for 6061 aluminium forgings

Property T6 T451 T4
Tensile strength310 MPa310 MPa241 MPa
Yield strength275 MPa275 MPa152 MPa
Elongation at break12%17%25%
Hardness, brinell95 HB95 HB65 HB
Modulus of elasticity68.9 GPa68.9 GPa68.9 GPa

What are the characteristics of 6061 aviation aluminum forgings?

  • High strength
  • Good corrosion resistance and weldability
  • Good plasticity and formability
  • Resistance to pressure and temperature change
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Application of 6061 aviation aluminum forgings

  • 6061 aluminum forged components are commonly used to manufacture structural parts of aircraft, such as fuselage components, wings, control surfaces, and wing connectors, due to their high strength and lightweight characteristics, which are crucial for aircraft performance. 
  • In the manufacturing of rockets and missiles, 6061 aluminum alloy is employed to create structural components capable of withstanding high mechanical stresses and impact. 
  • 6061 aluminum forged components are also used in the construction of satellite structures and casings due to their lightweight nature and corrosion resistance.
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application of 6061 aerospace aluminum forging

Other hot selling aerospace aluminum forging products in Chalco

FAQ for purchasing 6061 aerospace aluminum forging

Q1: What is Chalco's experience in producing 6061 aerospace forgings for the aerospace industry?

A: Chalco has extensive experience in manufacturing high-performance, key, and safety-critical forged parts. Our focus is on aluminum alloy materials, mold design, process design, and key technologies of aluminum alloy heat treatment.

Q2: What manufacturing capabilities and equipment does Chalco have for producing 6061 aerospace forgings?

A: Chalco possesses mold manufacturing and design equipment, multiple forging production lines, and complete testing facilities. We offer comprehensive services from concept to product design, manufacturing, testing, and verification, ensuring product stability and consistency.

Q3: What does Chalco offer in terms of production reliability and pricing for 6061 aerospace forgings?

A: Chalco provides the necessary conditions for high production reliability and optimized processes. Our 6061 aerospace forgings are first-hand supplies with stable prices. For specific pricing details, please contact our customer service personnel for quotations and free samples.

Q4: How can I inquire about the price and request samples for 6061 aerospace forgings from Chalco?

A: For price inquiries and sample requests, you can get in touch with our customer service team. They will be happy to provide you with the necessary information.

Q5: Does Chalco offer customized services for 6061 aerospace forgings, and can they cater to specific aerospace requirements?

A: Yes, Chalco provides customized services and can tailor products to meet specific aerospace requirements. We have the capabilities to assist with concept, design, manufacturing, testing, and verification, ensuring the products align with your needs.


Chalco can provide you the most comprehensive inventory of aluminum products and can also supply you customized products. Precise quotation will be provided within 24 hours.

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