> Aluminum Free Forged Rings ：Open Die Forging Process Explained
Aluminum Free Forged Rings ：Open Die Forging Process Explained
Introduction to Aluminum Free Forged Rings
Our aluminum free forged rings (Aluminum Free Forged Rings) are manufactured using the open die forging process, suitable for large diameters, special sizes, or high-strength industrial components. The free forging process ensures excellent mechanical performance, stable dimensions, and good machinability, making it widely used in aerospace, power generation, and machinery industries.
Free Forging Process Overview
1. Heating
The aluminum billet is uniformly heated to increase plasticity and ensure forging quality.
2. Upsetting
The billet is compressed to improve internal density and mechanical properties.
3. Piercing
A forging mandrel is used to create the initial hole, forming the basic ring structure.
4. Ring Expansion (Ring Rolling)
The pierced blank is expanded through free forging and ring rolling to reach the target diameter and thickness.
5. Heat Treatment
Heat treatment is applied to optimize strength and stability, and to relieve internal stress.
6. CNC Machining
After forging, the ring is machined using CNC turning and milling to achieve final dimensions, tolerances, and surface quality.
7. Inspection
Dimensional measurement, surface check, and necessary non-destructive testing are performed to ensure quality.
Applications
Mechanical equipment components
Rotating structures
Lightweight structural rings
Aluminum alloy rings for aerospace and power generation equipment
FAQ
Q: Can free forged rings replace solid rings?
A: In most industrial applications, yes, but consider the strength and rigidity at the joint if spliced.
Q: How to choose free forging process?
A: Free forging is preferred for large or high-strength aluminum rings to ensure performance and stability.
Q: What inspections are performed before delivery?
A: Dimensional measurement, surface check, and necessary non-destructive testing are carried out to ensure aluminum ring quality.
Contact & Inquiry
Interested in our aluminum free forged rings? Contact us today to get a quote or consultation. Our team will help you select the right aluminum forged solution for your industrial application. Reach out via email or WhatsApp to discuss your project!
